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Design of Manufacture and Assembly2
Design of Manufacture and Assembly2
MANUFACTURE AND
ASSEMBLY
(DFMA)
2A Manufaktur Lanjutan
Abdullah Ahmad Rauf 2002413006
Fiyan Wahyu Setyandi 2002413001
Rautan Pensil Tuas
Fungsi :
Sebagai alat bantu untuk meruncingkan pensil
Part DFA Complexity Functional Analysis/Redesign Opportunity Error Proofing Handling Insertion Secondary Operations
Pliers/Tweezers/magnifying glass
Screw/drill/twist/rivet/bend/crimp
Assenble wrong part/Omit part
Flexible/Fragile/sharp/slippery
Obstructed access/visibility
Tangle/Nest/Stick Together
Theoritical Minimum Part
Cost (Low/Medium/High)
Number of Interfaces (NI)
Resistance to insertion
Number of parts (Np)
Test/measure/adjust
Wel/solder/glue
Part Number
Part Name
1 Body Assembly
1.1 Casing 1 2 Y Y L Y N N N N N N N N N N N N Y N
1.2 Cover 1 4 Y Y L Y N N N Y N N N N N N N N N N
1.3 Scrap Basket 1 1 Y Y L Y N N N N N N N N N N N N N N
2 Crank
2.1 Crank Lever 1 2 Y Y L Y N N N N N N N N N N N N N N
2.2 Crank Holder 1 1 Y Y L Y N N N N N N N N N N N N N N
2.3 Crank cover 1 2 N Y L N N N N N N N N N N N Y N N N
2.4 Crank Pin 1 2 N N L Y N N N N Y N N N N N N N N N
3 Clamping
3.1 Pencil Clamping 1 1 Y Y L Y N N N Y N N N N N N N N N N
3.2 Clamping Gear 1 1 Y Y L N N Y N Y N N N N N N N N N N
3.3 Lever 2 2 N Y L N N Y N N N N N N N N N N N N
3.4 Clamping Cylinder 2 2 N Y L N N N N N N N N N N N N N N N
4 Sharpener
4.1 Sharpener Gear 1 1 Y Y L Y N N N Y Y N N N Y N N N Y N
4.2 Sharpener Angle 1 2 Y Y L Y N N N N N N N N N N N N N N
5 Lock
5.1 Table lock clamp 1 1 N Y L N N N N N N N N N N N N N N N
Totals 16 24 9 13 9 2 4 2 1 1 2
Design for Assembly Metrics 19,596 56% 56% 0,222 0,667 0,111 0,333
Target 0 80%
Target
Pengurangan 16 part menjadi, 9 part
Kemudahan dalam Assembly Part
Mengurangi biaya produksi
Explode view sebelum
8
9 10
7
6 11
5
4
3
12
2 13
14
16
15
Setelah
3
2
4
5
6
1
7
9
8
Sebelum Sesudah
Sharpener Gear 1 dan Sharpener Baja karbon dengan dimensi sesuai gear dipesan
Gear 2 yang telah dilakukan proses cutting milling
sehingga membentuk gerigi
1 Sharpener
2 2000 2 menit 2 Sharpener Gear 4000 4 menit
Gear