MCTE 3372

ENGINEERING SYSTEM RELIABILITY

STOCHASTIC PROCESS
PART 1
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Type of Stochastic Process
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Think ahead how?

Increasing reliability of a system

1. Load vs. Strength 1. More vs. Less

2. Commercial vs.
Military
3. Quality vs. Cost
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Bird’s Eye View
We make money only when the equipment is running

Schedule Equipment Fully Unscheduled

Takedown Breakdown
Functional Maintenance
Maintenance Making RM

Schedule Repair Unscheduled Repair

The question is not IF but when we do the maintenance

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Moving Towards Maintenance By Plan

From Reactive Maintenance To Planned Maintenance

• No tactics run to failure • Pre-planned maintenance

• Effective emergency
response
• Hectic Work Environment
tactics
• Effective balance between
reactive/preventive/predictive
• Controlled work environment
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Maintenance By Plan
• Value of maintenance by plan
• Without planning and scheduling resources are in reactive
mode which is only 30-40% effective
• “Loading” resources by planning and scheduling on a
daily basis increases the effectiveness by more
than 60%
• Significant improvement in OEE
• Reduce maintenance cost by up to 40%
• Reduce usage of parts up to 66% compares to
emergency mode
• Reduces human stress
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Juggle between different concepts (1)
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Juggle between different concepts (2)
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Juggle between different concepts (3)
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Juggle between different concepts (4)
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Key to memory - Comparison
Maintenance Technique Needed Human Body
Strategy Parallel
Proactive Monitoring and Cholesterol and
Maintenance correction of failing blood pressure
Predictive Monitoring of vibration, Detection of heart
Maintenance heat, alignment, wear disease using EKG
dibris or ultrasonics
Preventive Periodic component By-pass or
Maintenance replacement transplant surgery
Reactive Large maintenance Heart attack or
Maintenance budget stroke
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Purpose of maintenance?
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Have you seen these pattern!!!
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After all these maintenance…
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Need to ensure highest..
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Need to ensure best…
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Improvement Anyone?
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In your group read case a study
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Choose one of the case study:
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Lets discuss when the music finishes..
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