St JOSEPH’S INSTITUTE OF TECHNOLOGY

OMR, Chennai
Department of Mechanical Engineering

ME8793 – PROCESS PLANNING AND COST ESTIMATION

UNIT 2
PROCESS PLANNING ACTIVITIES

Courtesy:
Contents : Process Planning & Cost Estimation – Dr.V.Jayakumar
Pictures : Internet Sources
 UNIT 2 - PROCESS PLANNING ACTIVITIES
PROCESS PARAMTERS CALCULATION:
Three important parameters for calculation of process parameters (in machining) are
1.Cutting Speed
2.Feed rate
3.Depth of Cut
1. Cutting Speed
Cutting Tool
Material
Workpiece Cutting
Material Fluids

Factors affecting the

Nature of Cut Cutting Speed Material Removal
(Orthogonal/Oblique) Rate

Type of
Capacity of the Machining
Machine Operation
 UNIT 2 - PROCESS PLANNING ACTIVITIES
PROCESS PARAMTERS CALCULATION: Cutting Speeds for different combination of workpiece
Cutting Speeds (in m/min) for different combination of operation & material & tool material
 UNIT 2 - PROCESS PLANNING ACTIVITIES
PROCESS PARAMTERS CALCULATION:
 UNIT 2 - PROCESS PLANNING ACTIVITIES
PROCESS PARAMTERS CALCULATION:
 UNIT 2 - PROCESS PLANNING ACTIVITIES
PROCESS PARAMTERS CALCULATION:
 UNIT 2 - PROCESS PLANNING ACTIVITIES
PROCESS PARAMTERS CALCULATION: 2. Feed Rate

Workpiece Cutting tool

material material Cutting
fluid

Surface finish
Factors Affecting requirements
Nature of Cut Feed rate
(Orthogonal/Oblique)

Type of Capacity of
operation machine
 UNIT 2 - PROCESS PLANNING ACTIVITIES
PROCESS PARAMTERS CALCULATION:
 UNIT 2 - PROCESS PLANNING ACTIVITIES
PROCESS PARAMTERS CALCULATION:
 UNIT 2 - PROCESS PLANNING ACTIVITIES
PROCESS PARAMTERS CALCULATION:
3. Depth of Cut :
 UNIT 2 - PROCESS PLANNING ACTIVITIES
PROCESS PARAMTERS CALCULATION:
PROCESS PARAMTERS FOR OTHER MANUFACTURING PROCESS

1.CASTING :
a. Casting Speed
b. Flux Density & Viscosity
c. Solidification Time
d. Solidification Temperature
e. Mould Stroke Length etc..
2. WELDING :
a. Welding Current
b. Wire Electrode (Consumable/Non Consumable)
c. Welding Voltage
d. Arc Travel Speed etc..
3. FORGING :
a. Billet Temperature
b. Billet Length
c. Stroke Length
d. Preform and Lubrication
e. Load applied etc.
 UNIT 2 - PROCESS PLANNING ACTIVITIES
SELECTION OF JIGS AND FIXTURES:
 UNIT 2 - PROCESS PLANNING ACTIVITIES
SELECTION OF JIGS AND FIXTURES:
 UNIT 2 - PROCESS PLANNING ACTIVITIES
SELECTION OF JIGS AND FIXTURES:

Elements of Jigs and Fixtures:

 UNIT 2 - PROCESS PLANNING ACTIVITIES
SELECTION OF JIGS AND FIXTURES:
Principles of Jigs and Fixtures design : (Factors Influencing the design of Jigs and Fixtures)
 UNIT 2 - PROCESS PLANNING ACTIVITIES
SELECTION OF JIGS AND FIXTURES:
Principles of Jigs and Fixtures design : (Factors Influencing the design of Jigs and Fixtures)
 UNIT 2 - PROCESS PLANNING ACTIVITIES
SELECTION OF JIGS AND FIXTURES:
Principles of Jigs and Fixtures design : (Factors Influencing the design of Jigs and Fixtures)
 UNIT 2 - PROCESS PLANNING ACTIVITIES
SELECTION OF JIGS AND FIXTURES:
Types of Jigs and fixtures:
 UNIT 2 - PROCESS PLANNING ACTIVITIES
SELECTION OF QUALITY ASSURANCE METHODS
 UNIT 2 - PROCESS PLANNING ACTIVITIES
SELECTION OF QUALITY ASSURANCE METHODS
 UNIT 2 - PROCESS PLANNING ACTIVITIES
SELECTION OF QUALITY ASSURANCE METHODS
 UNIT 2 - PROCESS PLANNING ACTIVITIES
SELECTION OF QUALITY ASSURANCE METHODS
 UNIT 2 - PROCESS PLANNING ACTIVITIES
SELECTION OF QUALITY ASSURANCE METHODS

Process Capability
 UNIT 2 - PROCESS PLANNING ACTIVITIES
Process Capability
SELECTION OF QUALITY ASSURANCE METHODS
UNIT 2 - PROCESS PLANNING ACTIVITIES
SELECTION OF QUALITY ASSURANCE METHODS
 UNIT 2 - PROCESS PLANNING ACTIVITIES
INSPECTION AND MEASUREMENTS :
 UNIT 2 - PROCESS PLANNING ACTIVITIES
INSPECTION AND MEASUREMENTS :
 UNIT 2 - PROCESS PLANNING ACTIVITIES
INSPECTION AND MEASUREMENTS :
 UNIT 2 - PROCESS PLANNING ACTIVITIES
SET OF DOCUMENTS REQUIRED FOR PROCESS PLANNING
 UNIT 2 - PROCESS PLANNING ACTIVITIES
ECONOMICS OF PROCESS PLANNING
 UNIT 2 - PROCESS PLANNING ACTIVITIES
ECONOMICS OF PROCESS PLANNING
 UNIT 2 - PROCESS PLANNING ACTIVITIES
ECONOMICS OF PROCESS PLANNING
 UNIT 2 - PROCESS PLANNING ACTIVITIES
ECONOMICS OF PROCESS PLANNING
 UNIT 2 - PROCESS PLANNING ACTIVITIES
ECONOMICS OF PROCESS PLANNING
 UNIT 2 - PROCESS PLANNING ACTIVITIES
ECONOMICS OF PROCESS PLANNING
 UNIT 2 - PROCESS PLANNING ACTIVITIES
CASE STUDY PROBLEM :
 UNIT 2 - PROCESS PLANNING ACTIVITIES
CASE STUDY PROBLEM :
UNIT 2 COMPLETED
QUESTIONS ???

THANK YOU