Hyundai Excavator

HYUNDAI R800LC-9
HEAVY INDUSTRIES CO.,LTD

Building a better Future…..

Global Leader Maintenance Information
02/03/2022 HHI AS / Jebel Ali / Dubai
 R800LC-9 Filter List

Service
S/No Item Part Number Interval(hr)

1 Engine Oil Filter 11ND-70110 250

2 Fuel Filter 11ND-70010 500
3 Fuel Pre-Filter 11LB-20310 500
4 Corrosion resistor filter 11ND-70211 1000
5 Air Cleaner Element(INNER) 11ND-20230 500
6 Air Cleaner Element(OUTER) 11ND-20240 As Required
7 Hydraulic Oil Return Filter 31N4-01460 1000
8 Pilot Line Filter Element ZGAW-00013 1000
9 Drain filter 31ND-01460 1000
10 Hydraulic Tank Air Breather Element 31EH-00480 250
11 Air Conditioner and Heater Outer Filter 11Q6-90510 250

Oil, Coolant & Lubricants

Consumption Parts
S/NO Item Part Number Capacity L S/NO Description Part No
1 Upper roller 81ND-12050GG
1 Engine oil 91EE-62440 45 2 Lower roller 81ND-11050GG
2 Radiator Coolant 10181-3L /3LIT 56 3 Idler 81ND-13050GG
3 Swing drive Oil 10 M650-085140-20 8 X 2=16 4 Bucket Tooth Point 62ND-30030GG
4 Final drive oil M650-085140-20 20 X 2=40 5 Side Cutter (LH) 61EF-00281GG
5 Hydraulic Oil Tank 91EE-61330 450 6 Side Cutter (RH) 61EF-00291GG
6 Grease - swing reduction gear 54KG   54 Kg

02/03/2022 HHI AS / Jebel Ali / Dubai

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 Fuel ,Coolent & Lubricants

02/03/2022 HHI AS / Jebel Ali / Dubai

02/03/2022 HHI AS / Jebel Ali / Dubai
1.Visual Check
1A. Fuel Level Check.

Fuel filer cap

Max

Fuel Tank
Hydraulic oil Tank
Min
Hydraulic pump
02/03/2022 HHI AS / Jebel Ali / Dubai
1.Visual Check
1B. Hydraulic oil Level Check.

Max Oil Level

Minimum Oil Level

Hydraulic oil level gauge

Pump Room
02/03/2022 HHI AS / Jebel Ali / Dubai
1.Visual Check
1C. Engine oil Level Check.

Very Must to check the Engine oil

every day & need to top up oil
every 3days if the machine runs
20hrs/day.

Engine oil Dip stick

Engine oil filler Cap

02/03/2022 HHI AS / Jebel Ali / Dubai

1.Visual Check
1D. Coolant Level Check.

Surge tank

Reservoir tank

02/03/2022 HHI AS / Jebel Ali / Dubai

1.Visual Check
1E. Fuel pre filter & water Level Check.
Pump Room

Fu
el
Pr
e fi
lte
r

Pre fi
lter

Dra B
i n v ow l
alve
Ho
se

02/03/2022 HHI AS / Jebel Ali / Dubai

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 50 Hrs Service 2. Track Tension Adjustment
1.Fuel Tank Water sediment

Drain the water,

sediment opening
the drain cock
under the fuel
tank

Grease Valve

02/03/2022 HHI AS / Jebel Ali / Dubai

3.Swing bearing grease
Rotate 180deg & Grease at 4 fittings

02/03/2022 HHI AS / Jebel Ali / Dubai

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 1.Replacement of engine oil and filter
Remove the filter from filter head

Engine oil drain Cock

Open the drain cock and allow the oil to drain

Over tighten cause the filter damage

Fill the engine oil

Engine oil filling cap

Install the filter to filter head

Apply the film of oil to the sealing surface

02/03/2022 HHI AS / Jebel Ali / Dubai

 2.Replace fuel filter & fuel pre filter

Co
Fuel pre filter

rro
s
io
n
Fu

fil
el

te
fil

r
te
r

1. Apply the film of oil to the sealing surface

2.Over tighten cause the filter damage
3. Fill the fuel filter by start switch ON position
When replacing the fuel filter do not fill the fuel operate 3 to 4 time fuel feed pump and air
breathing, After starting walk around forHHI
02/03/2022 any
AS /fuel
Jebel leakage
Ali / Dubai
3.Check Bolts & Nuts
Swing motor mounting bolts

Swing bearing mounting bolts

Sprocket Mounting Bolts

Counter weight bolts Turning joint & swing device

Bolts

Engine mounting bolts

02/03/2022 HHI AS / Jebel Ali / Dubai

02/03/2022 HHI AS / Jebel Ali / Dubai
1.Hydrulic return filter change 2. Pilot filter change

Hydraulic Return filter Pump Room

Pilot Filter

3. Drain filter change

Drain filter

Pump Room

02/03/2022 HHI AS / Jebel Ali / Dubai

4.Swing reduction gear oil change

Oil drain port

M1 M2

M1 M2

Filling port

a uge
ve lg
le
Oil

02/03/2022 HHI AS / Jebel Ali / Dubai

5. Swing reduction gear greasing

Swing bearing grease change

02/03/2022 HHI AS / Jebel Ali / Dubai

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1.Greasing Pin & Bushings

Boom Mounting

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1.Travel Reduction gear oil change Top

Oil level

Oil drain

02/03/2022 HHI AS / Jebel Ali / Dubai

2.Radiator & cooler Cleaning

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3.Air cleaner element clean

02/03/2022 HHI AS / Jebel Ali / Dubai

4. Change coolant filter

Pump Room

Coolant shut off valve

02/03/2022 HHI AS / Jebel Ali / Dubai

2000 Hour Service

02/03/2022 HHI AS / Jebel Ali / Dubai

2. Change Hydraulic oil & Suction strainer clean

02/03/2022 HHI AS / Jebel Ali / Dubai

 Maintenance Chart

02/03/2022 HHI AS / Jebel Ali / Dubai

02/03/2022 HHI AS / Jebel Ali / Dubai