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Steel we areArial

Headline usingBold
& its32pts.
Grade
Phenix using steel products
 Steel Plates
 GI Coil
 HR Coil
 GL & PPGL Sheet
 Hot Roll Item
Angle Channel, Beam, Round Bar, Square Bar.
 Cold Roll Item
Round Pipe, Square Pipe.
Rolling Process :-
 Steel
Steel Plates
Plates – As per
– AsASTM
per ASTM
std And Indian std

IS 2062 E 250 & 350


Hot Rolled Medium And High Tensile
Structural Steel

ASTM A 572 Gr 50
Standard Specification for high Strength
Low alloy Columbium – Vanadium
Structural steel
Steel Plates : …contd…
 As per ASTM std
 Standard specification for High Strength low alloy
Columbium – Vanadium Structural Steel.
 Using for riveted, boiler or welded structures.
 Grade 60 & 65 are intended for riveted or bolted construction in other application.
 A grade is a define material yield point. We are using Gr 50 Ksi or 345 MPa.
( 1KSi = 6.894 MPa).
 Incase of require UT tested plate. Its reference standard is ASTM A 435.

 Reference Standard :

 A6/A6M – Specified for general requirement for rolled structure steel Bar, Plate, Shapes
and sheet pilling.
 A370 – Test method and definition for Mechanical Testing of steel product.
 E8 – Test method for tension testing of metallic material.
 E 18 – Test method for Rockwell Hardness of Metallic material
Steel Plates : …contd…

 Maximum Product Thickness Of Size :


Steel Plates : …contd…
 Chemical Property :
Steel Plates : …contd…
 Low Alloy Content :
Steel Plates : …contd…
 Mechanical Property :

Note : For Grade 50 (345)steel of thickness in 20 mm and less, the tensile strength
shall be a minimum of 485 Mpa.
Steel Plates : … contd…
 As per INDIAN std
 We are use Plate & Hot roll Item as per IS 2062.
 IS 2062 : Hot Rolled Medium And High Tensile Structural Steel
 Item - steel plate, strips, shapes, and sections. (Angle, channel, beam, etc.)

 Suitable for welding, bolting and riveted structure and for general
engineering purposes.

 Reference Std :-
 IS 808 - for Dimension for Hot rolled steel beam, channel, angle and
column section.
 IS 1852 - for Rolling and Cutting tolerance for hot rolled steel products.
 IS 1732 - Dimension for round and square steel bars for structural and
general engineering purposes.
 IS 1599 - Method for Bend test.
 IS 1608 - Metallic material – Tensile testing.
 IS 1757 - Method for charpy impact test for metallic material.
 IS 228 - Method of Chemical Analysis of steel.
Steel Plates : …contd…
 Sub Quality Grade :
Nine Grade OF IS 2062

E 250
E 275
E 300
E 350
E 410
E 450
E 550
E 600
E 650
Steel Plates – As per INDIAN std
 Chemical Property :
Steel Plates – As per INDIAN std
 Mechanical Property :
Steel Plates – As per INDIAN std

 Chemical Tole. for Product Analysis :  Selection & Preparation of test sample :
 Galvanizing coil (GI) :

ASTM A 653 SS Gr 50 Class 1


Specification for Steel, Zinc – Coated
(Galvanized) by the Hot- Dip Process.
Galvanizing coil (GI) : …contd…
 Specification for Steel, Zinc – Coated (Galvanized) by the Hot- Dip Process.
 Zinc Bath Analysis – The Bath metal used in continuous hot – dip galvanizing shall
contain not less than 99 %.
 Classification :
 Commercial Steel (CS), Forming Steel (FS)
 Deep Drawing Steel (DDS) Extra Deep Drawing Steel (EDDS)
 Structural Steel (SS) High Strength Low Alloy Steel (HSLAS)
 Solution Hardened Steel (SHS) Bake Hardness Steel (BHS)
 High Strength low Alloy Steel with Improved Formability (HSLAS –F)

 Reference Standard :
 A 90 : The test method for weight (mass) of coating on iron and steel Articles
with zinc or Zinc – Alloy Coatings.
 A370: Test methods and Definition for Mechanical Testing of steel products.
 A902: Terminology Relating to Metallic Coated Steel Products.
 A924: Specification for general requirement for steel sheet, Metallic – Coated by
the Hot – Dip Process.
Galvanizing coil (GI) : …contd…
 Chemical Analysis :
Galvanizing coil (GI) : …contd…
 Mechanical Property :
Galvanizing coil (GI) : …contd…
 Cold Bending :-
 Bare Galvalume & PPGL Sheet (GL) :

ASTM A 792 Gr 50 & 80


Specification for Steel sheet, 55 % Aluminum –
Zinc Alloy – Coated by the Hot – Dip Process.
(Bare Galvalume – GL)

ASTM A 755 Gr 50 & 80


Specification for Steel sheet, Metallic Coated by
the Hot – Dip Process and Prepainted by the Coil –
Coating Process for Exterior Exposed Building
Products (PPGL)
Bare Galvalume coil (GL) : …contd…
 This standard cover 55 % aluminum – Zinc Alloy coated steel sheet in coil and cut length.
 Its application for requiring corrosion resistance and Heat Resistance.
 Coating Composition :- Aluminum: 55 %, Silicon: 1.6 % and Balance are Zinc.

 Classification :
 Commercial Steel (CS), Forming Steel (FS)
 Drawing Steel (DS) Structural Steel (SS)
 High Temperature Steel (HTS)

 Reference Standard :
 A 90 : The test method for weight (mass) of coating on iron and steel Articles
with zinc or Zinc – Alloy Coatings.
 A370: Test methods and Definition for Mechanical Testing of steel products.
 A902: Terminology Relating to Metallic Coated Steel Products.
 A924: Specification for general requirement for steel sheet, Metallic – Coated by
the Hot – Dip Process.
 Bare Galvalume & PPGL Sheet (GL) :
 Chemical Analysis :
Bare Galvalume Sheet (GL) : … contd…
 Mechanical Analysis :
 Bare Galvalume & PPGL Sheet (GL) :
 Bending Properties :
 Pre Painted Galvalume Sheet (PPGL) :

 Steel sheet, Metallic coated by the Hot – Dip process and


prepainted by the Coil – coating for Exterior exposed
Building Products.
 Typical top coating materials are : Polyester, Silicone polyester,
Acrylic, fluoropolymer, plastisol or polyurethane.
 Reference Standard –
 A 902 : Terminology relating to metallic coated steel product.
 A 924 : Specification for general requirements for steel sheet. Metallic – Coated by
the Hot Dip Process.
 B 117 : Practice for Operating Salt Spray Apparatus.
 D 522 : Test Method for Mandrel bend test of Organic Coating.
 D 523 : Test Method for Specular Gloss.
 D 1005 : Test Method for measurement of Dry – Film Thickness of Organic Using
Micrometer.
 D 3359 : Test Methods for Measuring Adhesion by Tape Test.
 D 3363 : Test Methods for Film Hardness by pencil Test.
 D 4214 : Test Method for Evaluating the Degree of Chalking of exterior paint film.
Pre Painted Galvalume Sheet (PPGL) : … contd…
 Coating Characteristics :
 Chalking : v- The formation on a pigmented coating of a friable powder evolved
from the film itself at or just beneath the surface.
 Fade : v-a loss in color intensity experienced by pigmented organic coating over
time, generally due to the effect of ultraviolet radiation.
 Gloss : n –The luster, shininess or reflecting ability of a surface.

 Classification : Primer : Epoxy, Acrylic, Polyurethane,


Polyester.

Top Cover : Polyester, Acrylic,


Silicone Polyester, Plastisol,

Fluoropolymer,
Polyurethane.

Wash coats : Polyester, Acrylic.


Bare Galvalume Sheet (GL) : … contd…
 Cross Structure :
Pre Painted Galvalume Sheet (PPGL) : … contd…

 Pencil Hardness:
For The capacity of a given coated surface
to resist scratching.

 Conical Bend :
135 ° Conical bend. A painted coated
surface to become elongated.

 MEK Testing :
The paint film resistance to a specified solvent. The Solvent
Rub Test is usually performed using methyl ethyl ketone
(MEK) as the solvent. The MEK resistance or degree of cure
applies to paint topcoats and primers.
Pre Painted Galvalume Sheet (PPGL) : … contd…
 Cross Hatch cutter :
These test methods cover procedures for the adhesion of
coating films to metallic substrates by applying and
removing pressure-sensitive tape over cuts made in the
film.
 Impact Bend test :
These test method covering coating resist
at the time of suddenly impact.

 Mass of Zinc Test :


For GI and GL coating GSM testing
Cold Rolled Steel :

Round Pipe : IS 1239 Part 1


IS 1161 Yst 240
IS 3589 Fe 410
Square Pipe : IS 4923
 Cold Rolled steel : (Round Pipe and Square Pipe)
 Round Pipe :
 IS 1239 (Part 1) : Mild Steel Tubes, Tubular steel fittings – Specification.
 IS 1161 : Steel Tubes for Structural Purposes – Specification.
 IS 3589 : Steel Pipes for Water and Sewage – Specification.
Cold Rolled steel : … contd…
Cold Rolled steel : … contd…
 Square Pipe :
 IS 4923 Yst 240 : Hollow Steel Section for Structural Use- Specification.
 This standard covers the requirements for hot and cold formed square and
rectangular hollow steel section for structural steel.

 Reference Standard :
 IS 1608 : Mechanical testing of metal tensile testing.

 Chemical Property :
Sulphur and phosphorus percent not more thane 0.05 %.

 Mechanical Property :
Thank You

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51, Chandroday Society, Stadium
Road, Ahmedabad - 380014
Gujarat, India

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