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BU Quality Review - MDi - March 19
BU Quality Review - MDi - March 19
March 2019
Content
1.BU Quality update 2
2.CQA update
BU Quality Update-MDi
1. Highlights/Lowlights
2. QRM – MDi Status
3. BIQ updates
4. Other Initiatives
1. Highlights/Lowlights : MDi
Month Highlights
4
.
Score Update
plant Score
1 CMP
2 APD
Major Challenges
2 APD
4. Other Actions Initiatives
No Action Initiated Relevant Project Stage
8
No of audits conducted 10
Total NCs
Target – %
3. Major Quality Issues of Outsourced Process
11
4. Changes that could affect the QMS
12
Status
Plant # of changes
Approved Pending Rejected
CMP
APD
WHS
IQA
Important Changes
1. Highlights/Lowlights
2. Inflow/Outflow
3. Key Quality Problems
4. Customer Complaints & Status
1. Highlights/Lowlights : CMP
Month Highlights YTD Highlights
14
1. Highlights/Lowlights
2. Inflow/Outflow
3. Key Quality Problems
4. Customer Complaints & Status
Quality Inflow MB
& 2nd stage Out Flow Rejection.
In Process rejected (PPM)
50000
40000 43004
39174
30000 Actual 16
PPM
28027 27229
20000 24190 Target
20797 19868 20237 21098 16333
17453 15542
10000 15230
0
18 Ap r-18 ay-18 un-1 8 8 8 8 8 8 8 9 9
Mar- M J Jul-1 Aug-1 Se p-1 Oct-1 Nov-1 Dec-1 Jan-1 Feb-1
Month
High Viscosity
20000 38% High SG
High SG-UCD
10000 25% High SG-UCD
High SG High Viscosity
0
High HD Low SG
E
E
8
01
6
3
25
01
1
32
91
45
78
27
R
-R
-R
-6
52
1-
2-
5
F-
-
P-
55
32
IL
TR
52
B-
B-
-
96
R
H
-6
-8
-5
ET
-1
TR
R
IL
R
JT
AT
Compound 26%
Camso 2019
Quality Inflow FM
& 2nd stage Out Flow Rejection.
Inprocess Rejected (PPM)
60000
50000 55707
40000 17
30000 38551 40872
20000
32338 31364 30455 27592 27118
25909
24088 25499
PPM 10000 17241 17009 In process
0 (PPM)
8
8
9
r-1
p- 1
Target
r-1
y -1
n- 1
l- 1
g- 1
t- 1
v -1
c -1
n- 1
b- 1
Ju
Oc
Ma
Ap
(ppm)
Ma
Se
Ja
Ju
Au
No
De
Fe
Month
Camso 2019
Quality Inflow Calendering
CMP & KTD Rejected due to Calendering Issue
Monthly Rejects Due to Calender - Rejects Due to Calender-Pareto Anal-
2.78
CMP(Kg/Ton) ysis of February
3.80 2.62 2.50
98 100 120 18
89 94
3.10 2.92 2.71 2.53 2.06 2.22
2.50 4.00 5050 100
2.50
69 76 84
3.00 4050 59 80
2.00
2.5 3050 43 60
Kg/Ton
2050 21 1037805 40
1.00 1048 466 384 360 268 246 168
1050 20
Kg
108
0.00 Achiev 50 0
ment D T T T) D IP LE S E S
EA ES PL ES
Ju 8
Ju 8
Ma 1 8
Au 8
Se 18
Oc 8
No 8
F e 19
19
Ap 8
D e 18
Ja 8
N IN N
EF U ST
R
TI
C
1
l- 1
U
1
t- 1
r-1
1
PO PL JO O KN SAM KN
n-
r-
y-
n-
b-
g-
p-
v-
c-
( W P G R
R P E A IC IC
Ma
M E A M IN P .C
Target C
O
N
D R AG C
O D H TH Q TH
S LE SC AM ER BI
N
R
C
ER SS
S A D O V E
Month LE C V O L
O SC
87
1.80
1.65
4000 100
72 80
1.67
1.62
1.58
1.96
1.52
1.83
1.45
1.80
1.65
3.00 3000 18 61 80
49 60
2.00 2000 37
664
40
Kg/Ton
1.11
658
446
1.00 1000
428
397
198
20
307
174
255
79
0.00
Kg
Achiev
0 0 %
Au 8
Ap 8
M 18
J u 18
Ju 8
Se 18
O c 18
D e 18
J a 18
F e 19
19
N o 18
l- 1
1
r-1
ment
n-
v-
c-
n-
b-
r-
-
g-
p-
t-
ay
Ma
Target
Month
Camso 2019
RRW-MB,FM & Calendering
19
Rubber Related Waste -MB+FM
Jul-18 Aug-18 Sep-18 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19
Month
Cleaning rubber-Kg 4470 4219 5660 9154 13533 15788 10679 19778
Scrap compounds-Kg 14153 25560 30596 20614 16476 26540 32254 22856
TOTAL RRW-Kg 21097 32109 39416 32048 31809 44645 45340 44354
Target Kg/ton 3.260 3.238 3.215 3.193 3.170 3.148 3.148 3.100
Achieved RRW-Kg/ton 1.421 2.050 2.439 2.163 2.279 3.036 2.833 3.28
Camso 2018
Quality Out Flow-MB & FM
Out Flow–(Properties + Processability ) MB & FM
3000
2400 Processability(p 20
pm)
1800
1637
PPM 1200
1459
600 261
420 515
144 257 148 163
0 52 69 58
65 99 31
66 27
87 105 58 0 180
0
r-1
8 18 18 18 18 18 t- 1
8 8
1 1 8 19 -1
9
y- n- ul- g- p- c v- c- n- b
Ap M
a Ju J Au Se O No De Ja Fe
Month
Properties Processability
21
Highlights
Operational issues continuously dropped
due to regular QC checkups and new
Com plaint quality gate
No complaints reported at APD Camso 2019
Customer Complaint
Plant Wise Client Complaints(With NCR+Non NCR) of Feb-
ruary-2019
11 22
9 1
7 With NCR
11 Non NCR
No 5
8
3 1 3
3 1
1 2 2
D - 01 KT
D
D-0
1
D - 02 D 02
ET MT ET MT
Plant.
Processability Issue
4500 4227
4000
3500
3000
2500 Low Viscosity
2000 Colour out
Kg 1500 Bagging
1000 400
500 120
0
D - 02 KT
D
D - 01
ET MT
Plant Camso 2019
23
Quality - APD
1. Highlights/Lowlights : APD
Month Highlights YTD Highlights
24
9903
8689
10000
7852
7601
8000
6005
5952
25
6000
PPM
4000
2000
0
Sep Oct Nov Dec Jan Feb
Achievement Target
Customer complaint product wise(Last Six Customer complaint Reason wise (Last six
month) month)
12 11
10
Pleat
8
No of complaint
Camso 2019
28
1. Highlights/Lowlights
2. Actions Initiated & Status
1. Highlights/Lowlights : WHS
Month Highlights YTD Highlights
29
1. Highlights/Lowlights
2. Actions Initiated & Status
3. Key Quality Issues
1. Highlights/Lowlights : IQA
Month Highlights YTD Highlights
32
33
No of Lots Hold
No of SCAR Generated
Quality Issues
Supplier
Remedial Action
34
Thank You