Structural Fabrication –

Awareness program for

fabricators
by Engineering

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 1
 Main Columns Base
Base Plate Detailing

Gusset Plate
PLUS I Column

Bolts

Stiffener
Washer
plate Grout
Holes

Stool
Base
plate
Plate

Shear Lug
weld
BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 2
Boiler Main Columns Erection Joint
Erection Joint Detailing
PLUS I Column

Bolts

Rest Plate

Splice Plate
M/C
matching
of surface

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 3
Detailing of Boiler Main Columns
Cap Plate Detailing

Cap Plate

PLUS I Column

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 4
Detailing of Boiler Main Columns
Girder Cap Plate Detailing

Vertical plates

M/C surface

PLUS I Column

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 5
Detailing of Boiler Main Columns
Bearing Cap Plate Detailing
Cap plate
Bolts

Bearing
weld Plate M/C
surface

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 6
Detailing of Boiler Auxiliary Columns
Base Plate Detailing
Box column

Stiffener
Washer plate
plate

Base plate

Stool plate Shear lug

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 7
Detailing of Boiler Auxiliary Columns
Erection Joint Detailing
Box column
piece 2

Erection plate

Bolt Holes

Rest plate

Box column
piece 1

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 8
Detailing of Boiler Auxiliary Columns
Cap Plate Detailing

Cap plate

weld

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 9
Detailing of Boiler Auxiliary Columns
Cap Plate Detailing

Bearing
Plate

Cap plate

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 10
Boiler Column Fabrication Drawing

StruCad generated drwg in spf format

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 11
MBL Beams Welded Connection 250 Mw
Rolled I Beam to PLUS or Box Column
Column

Cleat
Angle(ISA)

weld

ISMB or
Jindal
Beams

Seating plate

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 12
MBL Beams Welded Connection 250 Mw
Built-up I Beam to PLUS or Box Column
Column

Cleat Plate

weld

Built-up I
Beam

Seating plate

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 13
MBL Beams Welded Connection 250 Mw
Built-up Box Beam to PLUS or Box Column / Channel Box

Column

Rectangular
Plate

weld

Built-up
Box beam
or Channel
Box

Seating plate

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 14
 MBL Beams Bolted Connection 500 Mw
Rolled I / Built-up I Beam to PLUS or Box Column

Column

Weld on Cleat
column side Angle(ISA)

Bolts on
beam side

Rolled I /
Built-up I
beams

Seating plate

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 15
 MBL Beams Bolted Connection 500 Mw
Rolled I / Built-up I Beam to PLUS or Box Column

Column

Weld on Rect. Plate

column side

Bolts on
beam side

Built-up I with
greater loads

Seating plate

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 16
Vertical Bracing Welded Connection 250 Mw
Gusset welded at Base plate
weld

Built-up box
bracing
Slot cut in
bracing
member Gusset
plate

Iso view

Plan view Side view

BHEL/PE/FB/SS
IT Solutions and Services / BHEL Trichy 17
Vertical Bracing Welded Connection 250 Mw
Gusset welded at column-beam node

Column

Vertical
bracing

Gusset
Plate
Sealing
plate
Beam

Vertical
bracing

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 18
Vertical Bracing Welded Connection 250 Mw
Two Vertical bracing on beam

beam

Gusset plate

Vertical
bracing
BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 19
Vertical Bracing Welded Connection 250 Mw
Single Vertical bracing on beam
beam

Gusset
plate

Vertical
bracing
BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 20
Vertical Bracing Bolted Connection 500 Mw
Vertical bracing connected to Base Plate

column
Bracing

Gusset
plate
Ear plate

Extended
flange

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 21
Vertical Bracing Bolted Connection 500 Mw
Vertical bracing connected to Post – Beam joint

Post
Vertical
bracing

Beam

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 22
Fabrication Drawing for Beams-Welded

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 23
Fabrication Drawing for Beams-Bolted

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 24
 G.A. Drawing for Beams

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 25
 Floor Arrangement

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 26
 Detailing of Horizontal Beams Through Strucad

Floor Beam Moment connection Knee Bracket Moment Bracket

Connection Connection

skewbeam Drum support

Connection Drum support
Connection

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 27
 Detailing of Roof Connections Through Strucad

RAFTER

BRACING-STA POST
BRACING-BC

BEAM

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 28
 Detailing of Horizontal Bracings Through
Strucad

COLUMN

BRACING-STA
BRACING-DBA

BEAM
DOUBLE CHANNEL

BRACING-BC

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 29
Detailing of Roof Sheet Arrangement Through
Strucad

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 30
 Ceiling Beam Connections

Stool Welded beam to

connection Girder connection

Stiffener Vertical bracings to beam

connection connection
BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 31
Beam manufacturing details Tabulated form
BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 32
End connection details tabulated form
BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 33
 Column Size and designation in
Tabulated form

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 34
Beam manufacturing detail individual

BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 35
 BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 36
 BHEl/PE/FB
IT Solutions and Services / BHEL Trichy 37