FINE SWITCHGEARS

Site Visit Report

At
Honeywell
Table of Content
Introduction and Content
Objectives
Photos and Descriptions
Conclusion
INTRODUCTION AND CONTENT
A Site visit to “Honeywell Electrical Devices and Systems India Limited was
organized on dated 05-Jan-2022. Honeywell has been operating in India for over
two decades, and is the leading player in the wiring devices and accessories market.
Honeywell has been delivering electrical connectivity and safety since 1919 and is
the world’s foremost manufacturer of electrical and data connectivity products and
solutions. Honeywell benefits is a pioneer in the field with several innovations to its
credit, and an established reputation for the highest standards in quality, safety and
reliability.
Honeywell is a Fortune 100 global diversified technology and manufacturing leader,
serving customers worldwide with aerospace products and services; control
technologies for buildings, homes and industry; automotive products;
turbochargers; and specialty materials.
Prior to start visit a briefing session was conducted by Our Director Sh. Mohinder
Sethi. This briefing session is for select the areas to be focused during the visit.
Objectives
Experience and Learning more about systematic environment.
Understanding about the decorum, systematic protocols,
Importance of well organized culture as well as Health and
Safety.
Learning about continual improvement(Poka-
Yoke,Kaizen,Kanban,5S).
More understanding about the basic processes and how to
make them full-proof.
Understanding the Automation and accelerate the assembly
with the help of Jig and Fixtures.
Understand the formal documentation and process flow.
Description
On Arrival:- Covid protocols(Such as Temp. Check, Self
Declaration form etc.) are mandatory for all in Plant. Either
an individual is employee, vendor or customer etc.
All these activities are carried out at Security gate. Except
Employees, all other individuals are escorted by security to
reception area.
At Reception, An Induction about Do and Don’t, Safety
Norms is provided by HSE.
Apart from this No body is authorized to visit Shop floor
without Safety Shoes, Safety Goggles and required PPEs.
Description Cont.….
Every thing in the Plant is labeled. Slogans, Posters,
Safety Checkpoints are displayed along with caution
signs.
Description Cont.….
Production Shop Floor Entrance:- Different Product list, awards,
accreditations has been displayed as well as Organization Mission,
Quality Policy, HSE Policy Etc. In addition to this empty spaces are used
by displaying various activities, Kaizens, HSE activities, Near Miss trend,
No Injury Days Trend charts etc. by following 5S on each and every place.
Description Cont.….
Description Cont.….
Meeting Area:- Designated meeting area for Tier-1
meeting. Elements considered for the meetings are:-
1. Production
2. Quality
3. Inventory
4. Delivery
5. Shortage
6. Problem related to 4M
Description Cont.….
Issues are escalated in Tiers
1. Tier-1= Line Leaders and associates
2. Tier-2= Engineers
3. Tier-3 = Senior Management
4. Tier-4=Upper management
5. Tier-5= Top Management
Each and every communications is floating in Tiers.
Description Cont.….
Injection Moulding:- Plant adapt KANBAN (a Japanese manufacturing
system in which the supply of components is regulated through the use of an instruction card sent along the production

line). for placing moulded components

Description Cont.….
Injection Moulding:-
Description Cont.….
Injection Moulding:-
Description Cont.….
Assembly:-
Description Cont.….
Online Testers:-
Description Cont.….
Packing:-
Description Cont.….
Hourly Production Check:-
Description Cont.….
Use of Jigs and Fixtures:-
Description Cont.….
Stores:-
Description Cont.….
Description Cont.….
Description Cont.….
Lab:- Plant has BIS as well as NABL accredited Lab with
all the Test Facilities of Switch, Socket, FSC, MCB and
RCCB. All the tests are carried out as per standard.
Lab is considered as a restricted area so only authorized
personal can visit there. Any other employee needs
approval to visit. They also maintain visitor log book.
Process flow is as follow:-
Test
Observation
Request Test Report
Sheet
form
Description Cont.….
Apart from this, Plant maintaining office ergonomics and some other
activities.
Each and every thing is in planned manner for eg on working table all the
equipment's are labialized.
Small Group Improvement
Every employee have to submit at least two improvement points.
PM Schedules
Risk assessments
360Reviews
Internal Audits
Audits by committee
Strong HSE
Poka Yoke
Conclusion
The site visit gave a chance to learn and experience that
things which we cannot learn from literatures and
tutorials. It was a great experience for the Team.