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Product Introduction

for Ecuador Multi-bowl Wellhead

JIANGSU JINSHI MACHINERY GROUP


Conceptual diagram for three casing
string well program (3000psi )

The Christmas tree consists of the following parts:

01. Casing head assembly


02. Tubing spool assembly
03. Top flange assembly
04. Christmas tree assembly
Tools for Andes Multi-bowl Wellhead
Normal Installation

Run the 13.3/8″casing to the desired depth and cement the casing as required.
Measure 20” conduit and 13.3/8” casing, the difference in height is about 610mm, then cut 13.3/8″casing.
Burnish casing end face to 10×30°. Burnish seal position of casing string external surface with abrasive
cloth. Then daub passing casing string external surface of seal ring with lubrication.
Normal Installation

Inspect this multi-bowl wellhead : ①Every seal area and seal components are free of any damage ;
② Two inside 13.3/8″ casing seal rings shall be in good condition; ③All plugs, injection fittings and lock
studs are free of damage.
Pick up the multi-bowl wellhead and land it on casing ensuring this wellhead as level as possible,
regulate orientation at two sides of the multi-bowl wellhead body, and stand it, then slowly lower this
multi-bowl wellhead body to avoid damaging to the casing seal ring .
After landing at positive stop, adjust adjustable bolt on support disc.
Check the level of wellhead top flanged face with level bar. If not level, adjust adjustable bolt on support
disc. After adjust level, lock four looking bolts.
Disassemble the 1/2″ plug between two seal rings of 13.3/8” casing at bottom of this multi-bowl
wellhead , then carry out pressure test here to 21MPaor 80% of casing collapse pressure, whichever is
less, and hold 15 minutes.
After the successful test, take out test pump and bleed off the pressure.
Symmetrically screw in eight tighten bolts of split base, to insure split cut into casing, the moment of
screw in should exceed(or equal to) 250N.m.
Loose four locking bolts on support disc, adjust four locking bolts and check if slip seize casing or not
(or lift 5-10 ton with hook to check if casing head slip seize casing or not), then lock four locking bolts.

Note: when installing wellhead, please check that if lock screws


and guide pin are completely pushed back to wellhead body.
Normal Installation

Installation of multi-bowl wellhead

3000PSI wellhead: L=812mm


Normal Installation
Inspect the test plug which should be clean and undamaged.
Orient the combination test plug with elastomers down and four lift lugs up. Then make up the test plug
to drill pipe, and coat lubricant on the elastomers seal. Then disassemble the 1/2″NPT plug from the test
plug .
Slowly lower the test plug through BOP until it lands on the 45° shoulder in the multi-bowl wellhead .
Close the BOP, and test to 21MPa between annulus space of multi-bowl wellhead and BOP, hold this
pressure for 15 minutes or specified by drilling supervisor. After successful test, bleed off the pressure and
open the BOP.
Slowly retrieve the test plug to avoid damaging to the seal.

Note: When testing pressure for BOP, four


lift lugs up and seal rings down.

01. seal ring 02. four lift lugs (retrieve wear


bushing) 03. 1/2”NPT plug

Test plug and wear bushing R/R tool


Normal Installation

Verify the test plug which should be clean and damaged.


Orient the combination test plug with elastomers up and four lift lugs down , then make up the test plug
to drill pipe.
Slowly slide the combination test plug into bowl protector until the four lugs fully align with the “L” slots,
then the combination test plug turns 55°clockwise by rotating the drill pipe , at this time, the bowl
protector can be lifted up .
Slowly lower the bowl protector through BOP until it lands on the 45°shoulder in the multi-bowl
wellhead , and anti-clockwise rotate the R/R tool 55°, then back it out.

01.seal ring
02. four lift lugs (retrieve wear bushing
03. 1/2”NPT plug
04. wear bushing

The test plug and wear


bushing
Normal Installation

Run the corresponding drilling tool and drill to required


depth of 9.5/8″casing, then retrieve the tool.

Run the protector R/R tool ensuring four lugs on the tool
are fully engaged with grooves on bowl protector,
clockwise rotate this tool 55° , then retrieve the R/R
tool and take it out together with bowl protector slowly
to avoid damaging to the seal.
Normal Installation
Run the 9.5/8″ casing to the desired depth, and make up the last joint casing to the 9.5/8″ mandrel
casing hanger bottom.
Make up the mandrel casing hanger R/R tool to 9.5/8″ BCSG drilling pipe, Thread the R/R tool into the
9.5/8″ mandrel casing hanger by rotating the tool anti-clockwise. About 8 laps.
Upon completion of firm connecting, run the 9.5/8″ casing hanger until it lands on 45°shoulder in multi-
bowl wellhead body.
Commence with cementing operation for 9.5/8″ casing as required .
Rotating the tool anti-clockwise. About 8 laps.
Disengage the R/R tool from mandrel casing hanger by rotating the r/r tool, then pull out this tool taking
care not to damage the seal.
Normal Installation

01.9.5/8” mandrel casing hanger 3000PSI wellhead: L=677mm


02. seal ring 03. R/R tool
Normal Installation

Make up the wash tool onto a drill pipe, slowly lower


this wash tool through BOP and rotate it, at the same
time, pump high-pressure water to wash out the
wellhead inwall; pull the wash tool up after contacting
the casing hanger. Reciprocate the tool up and down
several times. Once the washing process is completed,
retrieve the wash tool. Care no any impact as can as
possible.
Normal Installation

Inspect the pack-off assembly and R/R tool to make sure all seal parts are clean and undamaged.

Make up the upper pack-off R/R tool ( 4.1/2"IF BOX ) to drill pipe, and settle against the packoff. Thread
the lower acme screw into packoff entirely by rotating this tool anti-clockwise. About 8 laps.

A coat of lubricant on outer seal ring of the packoff shall be applied.

Slowly run the packoff through BOP until it lands on the mandrel casing hanger.

Make sure packoff entirely landing on positive stop of the casing hanger, tighten corresponding lock down
screw to lock the packoff.

Carry out pressure test to the packoff from corresponding test port of the multi-bowl wellhead . If the test
failed, the seal ring may be damaged, and then replace the ring to reinstall the packoff as above mentioned
procedures until successful test.

After successful test, clockwise rotating the tool (About 8 laps) to disengage from the packoff entirely, and
then back out this tool carefully to avoid damaging to the seal.
Normal Installation

01. seal ring


02. seal ring
03. 9.5/8” mandrel hanger packoff
04. seal ring
05. r/r tool

9.5/8” mandrel hanger packoff and R/R tool


Normal Installation

3000PSI multi-bowl wellhead

Casing hanger packoff is sheathed in the wellhead, the guide pin is


screwed into the tubing head body,  exserted size is 175mm. This
3000PSI wellhead: L=262mm
dimension inspection casing hanger packoff is installed in place.
Normal Installation
Verify the test plug which should be clean and damaged.
Orient the combination test plug with elastomers up and four lift lugs down , then make up the test plug
to drill pipe.
Slowly slide the combination test plug into bowl protector until the four lugs fully align with the “L” slots,
then the combination test plug turns 55°clockwise by rotating the drill pipe , at this time, the bowl
protector can be lifted up .
Slowly lower the bowl protector through BOP until it lands on the 45°shoulder in the multi-bowl
wellhead , and anti-clockwise rotate the R/R tool 55°, then back it out.

01. 9.5/8” fluted hanger


02. 9.5/8” fluted hanger
packoff
03. 9.5/8” wear bushing
04. wear bushing r/r tool
05. BOP stack
Run 9.5/8” wear
bushing
Normal Installation

Run the corresponding drilling tool and drill to required depth


of 3.1/2″tubing, then retrieve the tool.

Run the protector R/R tool ensuring four lugs on the tool are
fully engaged with grooves on bowl protector, clockwise
rotate this tool 55° , then retrieve the R/R tool and take it
out together with bowl protector slowly to avoid damaging to
the seal.
Normal Installation

Installation of Tubing Hanger to packoff


Make up the upper tubing hanger R/R tool (3.1/2"EUE BOX) to 3.1/2"EU tubing, and settle against
the tubing hanger. Tighten the lower male screw into corresponding thread entirely by rotating
this tool anti-clockwise (about 9 laps), then the overshot sleeve forces the spring lock ring to
retract into overshot sleeve.

Anti-clockwise rotation 5 laps,  Anti-clockwise rotation 4 laps, the


touch the elastic lock ring elastic locking ring completely shrink
Normal Installation

Coat the tubing hanger seal rings with lubricant and slowly lower it until this
hanger lands on packoff, then rotate the R/R tool clockwise 4.5 turns to
release the spring lock ring , and then this lock ring expands into
corresponding groove in the tubing hanger packoff to lock the tubing hanger.
If failed to be locked, anti-clockwise rotate the tool into the tubing hanger,
and reset this hanger until be locked in.

Measurement of the dimensions rotate the R/R tool clockwise 4.5 turns to


Slowly sent tubing hanger until
of 132.7mm, ensure that the release the spring lock ring ,
tubing hanger lands on packoff
tubing hanger installed in place. Measurement of the dimensions of 161mm.
Normal Installation

Installation of tubing Hanger and packoff to multi-bowl wellhead

Run the tubing together with control line of length specified into desired depth.

Make up the last joint tubing into tubing hanger bottom, and connect the control line into 1/2" thread
hole at bottom of tubing hanger. Connect the TAURUS penetrator and cable.

A coat of lubricant on outer seal ring of the packoff shall be applied.

Align guide pin with the notch of tubing hanger. Slowly run the tubing hanger and packoff through
BOP until it lands on the tubing head 45°shoulder.

Make sure packoff entirely landing on positive stop of the casing hanger, tighten corresponding lock
down screw to lock the packoff.
Normal Installation

3.1/2” TUBING

01. 9.5/8” fluted hanger 02. 9.5/8” fluted hanger packoff


03. tubing hanger 04. tubing hanger r/r tool 05. BOP stack
Normal Installation

The guide pin installation diagram for 3000PSI multi-bowl wellhead

The guide pin is screwed into the tubing head body,  


exserted size is 172mm. The size that the guide pin The guide pin is screwed into the tubing head body,  
and the tubing hanger outer circle collision, the guide exserted size is 164.5mm. This dimension inspection 
pin and the tubing hanger notch are not aligned. tubing hanger and guide pin is installed in place.
Normal Installation

Disengage the tool from tubing hanger by clockwise rotating the tool 10 laps above, then pull out this tool
taking care not to damage the seal.
Disassemble BOP stack.
Normal Installation

Installation of Christmas Tree

Examine the top flange, and tubing hanger metal seal ring, ensuring clean and intact.

Wash the upper seal area of the split unihead and the tubing hanger seal area where install a clean
and intact RX57 steel seal ring, and place a metal seal ring on the extended neck of tubing hanger,
then install top flange and tighten stud bolt until there the distance is 11.9mm between two
flanges. Carry out pressure test to annulus space among top flange, tubing hanger and the split
unihead body, the pressure is , and hold this pressure for 4minutes.

Install a clean steel seal ring on top flange and hoist the tree. After installing the tree, connect other
pipeline.
Normal Installation

01. tubing hanger 02. top flange


3.1/2” TUBING
03. Christmas tree 04. test port

01. tubing hanger 02. top flange 03. test port


Emergency Installation

When installing 9.5/8″casing, this casing may be stuck to fail into desired depth, which will cause that
the threaded casing hanger fails to land on stop position, then the emergency slip shall be applied,
the installation is as the following procedure:
Pick up casing to desired height in order to leave enough space for installing emergency slip, then
cement the casing. (NOTE: Cement should be kept off ground in order to leave enough space
for installing emergency slip).
Disassemble the split unihead from corresponding position, pick up disassembled parts to desired
height.
Pull up the casing with about 5 ton overhead tension.
Separate the emergency slip to wrap around the casing, then tighten pins and slide the emergency slip
down along the casing until lands on corresponding position in the split unihead, loosen the casing to
be locked in by slip.
Remain enough desired part of casing, cut and remove the excessive casing, chamfer this cut.
Install the packoff on positive stop as the procedures of Mandrel Casing Hanger Packoff.
Reset disassembled split unihead to primary position.
Carry out pressure test to packoff of the emergency slip with rated working pressure or 80% of casing
collapse pressure, whichever is less.
After successful test, install other parts as usual procedures.
Emergency Installation
Emergency Installation
Emergency Installation
Emergency Installation
Emergency Installation

3.1/2”TUBING

01. emergency slip hanger 02. emergency slip hanger packoff


Install emergency slip and packoff
Emergency Installation
Emergency Installation
Emergency Installation
Emergency Installation
Thanks !

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