Quality improvement points by using TPIA at regions.

Quality Improvement Points & Implementation Status

Monitoring Sheet
No of Inspectors : 5 May to Sept

Batch Quantity
No, of
SL Type of component Batch Quantity Batch Quantity rejected at
Region inspection visit
NO (Batch) accepted at supplier rejected at supplier receiving area
suppliers
TPI

1
Pune 102 159 158 1Batch (91Qty) 4

2
Bangalore 163 205 193 12 8

3
Mysore 60 74 72 1 10

4 Kolhapur 101 203 199 4 1

5 Coimbatore 43 82 81 1 1
Mandatory conditions to be implemented at suppliers works.
1.100% inspection to be carried for New development parts all the parameters
(Dimensional, metallurgical, Heat treatment process, surface coating details etc.)
and record to be submitted before bulk supply.
 
2. Tatra/HDT component suppliers to inform BEML source inspection team (SIT) /
TPIA for inspection and clearance for all the supplies.
 
3. Pressure Test to be carried out for all casting after complete machining.

4. Interference fixture for all machined casting parts.

 
5. Interference fixtures to all metal tubes and pipes.
 
6. `Go” / `No Go’ plane plug / ring gauges to conform geometry and dimensional
accuracy of critical surfaces to its full length for machined components.
Mandatory conditions to be implemented at suppliers works.

7. Cpk = 1.33 min for machined critical dimensions to be maintained and records
to be attached in every batch of supply. 
 
8. Supply of Warranty parts (Performance related) and shelf life items should
be from latest manufacturing date only. Should not be older than fifteen
days wherever the warranty begins from MFD date on component Name plate .
 
9. Packing tubular items having brazing joints to be packed individually with
suitable supports to retain the pipe bending shape.
 
 
The above conditions are apart from regular inspection procedure.
 
 Following are the requirements for verification of casting quality and documents
links in suppliers’ reports.
 
1. DC No. or Invoice No. to be incorporated in your reports.
 
2. Record heat Nos. and corresponding quantity, Part number, part name in the reports.
 
3. Once in six month or for every 100th piece (Cylinder heads) and every 50th piece for
Cylinder block, Fly wheel hsg, gear case, gear case cover , oil cooler hsg & covers etc -
castings lay out to be made and report to be forwarded to division.
 
4. Tensile bar (Machined) to be provided once in six months for re verification at our
laboratory.
 
5. To confirm and document, weight of the castings, once in six months needs to
be measured and record to be provided.

Note: For easy tracking January and July of every year shall be identified for verification
and reports submission.
 
Thank You