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Value Stream Mapping

Monthly forecast Market Forecast


Production Customer Customer
Supplier Supplier A B
Control
1 2
Weekly orders
Weekly schedule

Production Supervisor
Weekly
Kaizen Shipping

ule
Da Dail
y Daily (13 days)
ily Sche

ed
e
dul Sc d u le

Sch
h e he
ek l y Sc d I
ily
We ul
e
Da
Receiving 1700
Milling Welding Painting Inspection
2 People 5 People 3 People 1 People
I I I I
C/T = 2 min C/T = 2 min C/T = 2 min C/T = 2 min
C/O = 2 hr C/O = 2 hr C/O = 2 hr C/O = 2 hr
200 Batch = 50 1000 Batch = 50 Batch = 50 1500 Batch = 50
Uptime = 74% Uptime = 74% Uptime = 74% Uptime = 74%
5 days 10 days 15 days 8 days 13 days
2 min 4 min 7 min 2 min

Total Lead Time = 51 days


Value added time = 15 min
Symbols used in VSM

Customer Supplier

I Inventory
Transportation

Kaizen
Kaizen Burst
Manual
Electronic Information
Information

Process Box Material flow


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