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Toyota Motor Corporation
Toyota Motor Corporation
TOYOTA HISTORY
• Founded by Kiichiro Toyoda
– Part of the Toyoda Industries established by his
father
• 1920 to 1935 conducted research in motor
vehicle production which included traveling
to US and Europe
• 1935 – Prototypes of Toyota G1 Truck and A1
Passenger Car are completed
TOYOTA HISTORY
• 1936 – Toyota Logo is established
• 1937 – Toyota Motor Co., Ltd., is established in Japan
• 1947 – Toyota begins building the BM truck, SB small
truck and SA compact passenger car
• 1950 – Toyota Motor Sales Co., Ltd., is established in
Japan
• 1955 – The Toyopet Crown, the Toyopet Master and
the luxury Toyopet
Crown Deluxe are introduced
TOYOTA HISTORY
• 1957 – Toyota arrives in the United States
– August 25, 1957 Two Toyopet Crowns are
imported.
• 1957 – October 31st, Toyota Motor Sales USA.,
Inc., is established
• 1966 - The 2000GT makes its debut at the San
Francisco Auto Show
– This changed the view of
Toyota vehicles
TOYOTA HISTORY
• Lexus
TOYOTA BRANDS: TOYOTA
• Targeted to the broadest demographic of
three Toyota brands
• Known for affordability and quality
• Offers cars, minivans, SUV’s, crossovers,
trucks and hybrids
• Cars starting at $12,995
• Toyota
TOYOTA BRANDS: SCION
• Targets the younger demographic
• Newest brand for Toyota Motor Corporation
• Allows for extensive customization
• Cars starting at $15,675
• Scion
TOYOTA CORPORATION FACTS
• TMC is the world's largest automobile
manufacturer by sales and production
• In 2010, Toyota employed 320,590 people
worldwide
• Toyota Motor Corporation is headquarters in
Toyota City,
Japan.
• TMC is part of the Toyota Group, one of the largest
conglomerates in the world
• Toyota provides financial services
• Builds robots
TOYOTA WORLDWIDE OPERATIONS
• Countries of Manufacturing
Canada Kenya
United States South Africa
Argentina China
Brazil Taiwan
Mexico India
Venezuela Indonesia
Czech Republic Malaysia
France Pakistan
Poland Philippines
Portugal Thailand
Turkey Vietnam
United Kingdom Australia
Russia Bangladesh
TOYOTA WORLDWIDE OPERATIONS
• Number of Distributors per region
Region Distributors
North America 3
Latin America 43
Europe 29
Africa 49
Asia (excluding Japan) 15
Oceania 14
Middle East 17
Overseas total 170
Guiding Principles at Toyota
• Honor the language and spirit of the law of every nation
– undertake open and fair business activities to be a good corporate citizen of the world.
• Respect the culture and customs of every nation
– contribute to economic and social development through corporate activities in their respective
communities.
• Dedicate our business to providing clean and safe products
– enhancing the quality of life everywhere through all of our activities.
• Create and develop advanced technologies and provide outstanding products and
services that fulfill the needs of customers worldwide.
• Pursue growth through harmony with the global community via innovative management.
• Work with business partners in research and manufacture to achieve stable, long-term
growth and mutual benefits, while keeping ourselves open to new partnerships.
Toyota will lead the way to the future of mobility, enriching lives
around the world with the safest and most responsible ways of moving
people.
• — Highlighting/visualization of problems —
Quality must be built in during the manufacturing process!
1) Jidoka means that a machine safely stops when the normal processing is completed. It also
means that, should a quality / equipment problem arise, the machine detects the problem on its
own and stops, preventing defective products from being produced. As a result, only products
satisfying quality standards will be passed on to the following processes on the production line.
2) Since a machine automatically stops when processing is completed or when a problem arises
and is communicated via the "and on" (problem display board), operators can confidently
continue performing work at another machine, as well as easily identify the problem's cause to
prevent its recurrence. This means that each operator can be in charge of many machines,
resulting in higher productivity, while continuous improvements lead to greater processing
capacity.
TOYOTA
PRODUCTION SYSTEM
TPS Concept
• JUST – IN - TIME
— Productivity improvement —
- Making only "what is needed, when it is needed, and in the amount needed!"
Producing quality products efficiently through the complete elimination of waste, inconsistencies, and
unreasonable requirements on the production line.
1) When a vehicle order is received, a production instruction must be issued to the beginning of the
vehicle production line as soon as possible.
2) The assembly line must be stocked with required number of all needed parts so that any type of
ordered vehicle can be assembled.
3) The assembly line must replace the parts used by retrieving the same number of parts from the parts-
producing process (the preceding process).
4) The preceding process must be stocked with small numbers of all types of parts and produce only the
numbers of parts that were retrieved by an operator from the next process.
THE TOYOTA WAY
• Sharing the Toyota Way Values
– The Toyota Way 2001 clarifies the values and business methods that all
employees should embrace in order to carry out the Guiding Principles at
Toyota throughout the company's global activities.
– With the rapid growth, diversification and globalization of Toyota in the past
decade, the values and business methods that had been passed on as implicit
knowledge were identified and defined in 2001.
Latin 19.6 17.5 27.8 58.1 80.4 138.5 177.9 183.1 194.8
America
Europe
219.5 383.6 466.1 582.5 638.1 808.8 806.5 688.3 507.3
Africa 77.5 75.5 93.3 108.8 121.1 143.8 145.7 179.2 102.8
Asia 282.7 371.8 548.4 717.0 1,029.2 1,137.7 1,387.3 1,590.0 1,501.4
Oceania 94.6 86.6 113.6 109.9 109.2 111.6 148.9 141.4 96.8
Overseas
Total 1,780.3 2,150.5 2,558.0 3,042.7 3,571.2 3,899.0 4,308.6 4,198.4 3,579.0
Japan
3,354.4 3,485.2 3,520.3 3,680.9 3,789.6 4,194.2 4,226.1 4,012.1 2,792.2
Worldwide
Total 5,134.7 5,635.7 6,078.3 6,723.7 7,360.9 8,093.2 8,534.7 8,210.5 6,371.3
North
America 1,742.8 1,869.0 1,908.9 2,031.3 2,230.3 2,436.1 2,738.3 2,822.2 2,441.8 1,975.4
Latin
America 129.1 132.0 128.8 162.1 214.9 270.5 339.4 379.4 370.2 293.6
Europe 671.9 672.3 764.8 851.5 946.9 995.2 1,124.1 1,238.6 1,119.5 886.0
Africa 121.8 126.5 139.8 160.6 206.7 227.2 265.7 313.5 288.1 201.4
Asia 371.7 380.3 493.4 682.4 846.3 1,062.9 1,106.7 1,329.6 1,438.6 1,533.9
Oceania 176.7 162.2 182.2 215.1 232.8 236.9 250.3 275.9 277.7 231.2
Middle East 168.7 204.3 220.3 251.4 270.9 325.3 404.8 482.7 590.1 482.5
Overseas
total 3,382.6 3,546.7 3,838.3 4,354.5 4,948.8 5,554.1 6,229.3 6,841.9 6,526.1 5,604.0
Japan 1,771.7 1,715.2 1,680.5 1,715.9 1,758.8 1,713.1 1,692.3 1,587.3 1,470.0 1,375.5
Worldwide
total 5,154.3 5,261.9 5,518.8 6,070.4 6,707.6 7,267.3 7,921.6 8,429.3 7,996.1 6,979.6