RCB TAILGATE PROCESS DESCRIPTION

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 PROCESS FLOW –RCB TAILGATE

Tailgate Hinge
INR /OTR Assy
welding

Sliding Channel
R/m LH/RH Welding
Cutting Bending
Procurement

Tailgate Side Finishing Painting &

Primer
Plate LH/RH Assembly
Welding

Material Outsourced Drilling /

Procurement Operation Tapping Tailgate Tack
Welding

Tailgate welding

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 Layout Bay 4–Compactor Tailgate

Shot Peening + Primer

Line
Tail gate
Tailgate Sandwich Tail Gate Tail Gate
side sheet Tail Gate
Hinge plate LH/RH Tacking Full Welding
LH/RH Finishing
Assy Assembly W fixture Fixture
Assembly I
WIP P

Gangway

Bin Lift Ejector Assy

Assembly 8 Series
Tailgate
Merging
Bin Lift Bin Lift Ejector Assy
Subassy Assembly 17 Series

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 Tailgate Fixtures Details

Assembly Fixture Photo Status Remarks

Tailgate Side Hinge Assy In Use  

Tail Gate Sandwitch Plate LH/RH In Use  

 
Assy Tailgate RCB Tail gate Side Sheet LH/RH In Use  
(RC08 / RC11 / RC17
series)

Tail Gate Tack welding In Use  

Tail gate welding   In Use  

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 TAILGATE HINGE ASSY WELDING FIXTURE

Sequence Operation Fixture Components

1.Hinge Plate Inner

Tailgate Side
1 2. Tailgate Hinge Pin Bush
Hinge Assembly
Inner

1.Hinge Plate Outer

Tailgate Side
2 2. Tailgate Hinge Pin Bush
Hinge Assembly
Outer

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 TAIL GATE SLIDING CHANNEL LH/RH TACK WELDING

Sequence Operation Fixture Components

1. TG Sliding Channel Plate LH/RH

2. Side Plate stiffener LH/RH
4. Hinge Plate Inner Assembly
Tail Gate Sliding 5. Sliding Channel inside stiffener top
3 Channel LH/RH 6. Sliding channel Bottom closure plate
Tack welding

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 SHEARING ARE STORAGE SPACE OPTIMIZATION

Sequence Operation Fixture Components

1. Sliding Channel LH/RH Assy

2. TG Side plate LH/RH
3. Hinge Plate Outer Assy
4. Tailgate Locking hook Base Plate
LH/RH
Tail gate Side
5. Tailgate Locking Hook LH/RH
4 Sheet LH/RH
6. TG cylinder mtg bkt Top assy
Welding
7. Carriage cylinder inside bkt LH/RH
8. Carriage cylinder mtg plate stiffner
9. Carriage cylinder outside bkt LH/RH
10. Sliding channel cover plate
11. Pipe clamp 12mm dia single

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 TAIL GATE TACK WELDING FIXTURE

Sequence Operation Fixture Components

1. TAILGATE SIDE SHEET ASSEMBLY_LH 20. RUBBER BIDDING CHANNEL 5_LH

2. TAILGATE SIDE SHEET ASSEMBLY_RH 21. RUBBER BIDDING CHANNEL 1_RH

3. FRONT BEAM 22. RUBBER BIDDING CHANNEL 4_RH

4. RAVE RAIL 23. RUBBER BIDDING CHANNEL 5_RH

24. TAILGATE RUBBER SEAL SUPPORT
5. HOPPER PLATE STIFFENER ASSY

6. TAILGATE BACK PLATE 25. PIPE CLAMP SUPPORT PLATE

7. TAILGATE TOP PLATE 26. PIPE CLAMP Ø16 STD. DIN 3015-1

8. TAILGATE SCRAPPER PLATE 27. METAL STRIP TYPE 1

9. HINGE PLATE CLOSURE_LH 28. HEX WELD NUT M8

Tail Gate Tack 10. HINGE PLATE CLOSURE_RH 29. MOUNTING BRACKET ASSY
5  
welding
11. RUBBER BIDDING CHANNEL 1_LH 30. LEVER MTG BKT

12. RUBBER BIDDING CHANNEL 2 31. LEVER MTG BKT ASSEMBLY_RHD

13. FRONT BEAM CLOSURE 32. PIPE CLAMP MTG BKT

14. SLIDING CHANNEL SLOT CLOSURE

TAPPED PLATE 33. PIPE CLAMP TWIN 18MM/18MM

15. TAILGATE STIFF TOP CLOSURE 34. RC06-RAVE RAIL STIFFENER

16. LEVER HANDLE MTG BKT 35. HOPPER BTM STIFF 1

36. BRACKET FOR CONTROL BOX
17. NIPPLE BARREL HALF 1 3/4" MANUAL

18. RUBBER BIDDING CHANNEL 3 37. HOPPER PLATE WELDED ASSY

19. RUBBER BIDDING CHANNEL 4_LH  

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 TAIL GATE FULL WELDING FIXTURE

Sequence Operation Fixture Components

6 Tail gate welding

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 Thank You..

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2022