PC160-7

Monitor Panel in Service Mode

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SERVICE MODE
To access the service mode
Key in the following :-

Hold in the up arrow and press

1-2-3 in sequence and this will bring

up the service menu.
It contains 7 selections

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 SERVICE MODE

1. Monitoring
2. Abnormality Record
3. Maintenance record
4. Maintenance mode change.
5. Phone number entry
6. Default
7. Adjustment
In the flashing yellow box key in the number selection or use the
up/down arrow to move your selection and then press return.
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 SERVICE MODE
1. Monitoring measurement items
Within the monitoring function we can monitor
up to four measurement items on the machine
However for a fast screen update use only on
a single item. Only 2 measurement items can be
displayed in conjunction with an On/off display

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 SERVICE MODE
1. Monitoring measurement items

You can hold the data being Machine settings can be

displayed by pressing this altered freely without coming
button . out of the monitoring mode

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 SERVICE MODE
1. Monitoring
On/off display items

Similar to Dash 6 bit code patterns,

we can test the on/off signals to confirm
the correct function of solenoids and
switches on the machines.
A maximum of 2 can be displayed at once.
When displaying a measurement item
only 1 on/off display can be shown.

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 SERVICE MODE
2. Abnormality Record (electrical)
The machine monitor stores two types of failure information
1. Electrical failures.
2. Mechanical failure.
To access the information select, “ 02 Abnormality record” from
within the Service mode and you will see the screen displaying
the choice of failure codes. A max of 20 codes can be stored then
the oldest code is erased.

1/2 233 DXA0KA 0h

1/2 233 DXA0KA
0h
1/2 E 217 DA2SKQ 30h

1 2

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 SERVICE MODE

There are 40 electrical failure codes and

11 mechanical codes .

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 SERVICE MODE
2. Abnormality Record (Mechanical)
When the mechanical failures are selected we are displayed with
11 failure codes with the number of times each failure has
occurred and the hours when the first occurrence took place.
The mechanical failure codes cannot be erased.
Use the up/down buttons to scroll through the list.

6 164 h

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 SERVICE MODE
3. Maintenance Record

When the Maintenance record is selected you are presented

with the list of service tasks such as oil and filter changes.
Next to each task is the number of times this has been carried out
and the hours at which the task was last carried out.
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 SERVICE MODE
4. Maintenance mode change.
When the Maintenance mode change screen is selected we can
chose to switch the maintenance mode ON or OFF and we can also
change the interval time for each service task or switch each
individual task on or off. Press “0 or 1” to
select On or Off

Warning : If the maintenance mode is

switched off and then on again then all the hours
recorded for service tasks are started
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 SERVICE MODE
5. Phone number entry.

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 SERVICE MODE
6. Default Setup.
When the default setup screen is selected it allows to change
the settings that the machine will start up in every time it is
switched on.
The “Key-on mode” allows the selection of the mode each
for operator preference at start up.

Default value
sets to the
current set value

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 SERVICE MODE
6. Default Setup.
The other default setup screens are for language (Japanese/English)
Unit (SI unit, Metric, Imperial)and selection of
“with or without service circuit” .
If the Service Circuit is not selected then the Icon is
removed from the standard screen at the mode symbol.

equipped

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 SERVICE MODE
7. Adjustment.
From within the service mode the adjustment section allows
the service technician to carry various adjustments to the
machines performance.

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 SERVICE MODE
7. Adjustment. Governor motor adjustment
The ability to ensure the governor motor is kept at maximum
RPM setting is required to ensure the linkage between
the Governor motor and the fuel injection pump is correct.
To activate this function carry out the following :-
1. Ensure fuel dial is at maximum
2. Set the monitor panel the the adjustment selection
3. Adjust the length of the linkage to ensure lever touches the stop.
See the shop manual for detailed instructions

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 SERVICE MODE
7. Adjustment. Pump absorption torque
Due to machine tolerances the pump absorption torque can
be adjusted to suit the machine.
Using the Up/Down button selection can be made to the torque
absorbed by the pump.

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 SERVICE MODE
7. Adjustment. Low idle speed adjustment
The low idle setting on the governor can also be adjusted
suit the operator to the values shown below.

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 SERVICE MODE
7. Adjustment. Service current adjustment
During compound operation between the boom raise spool and
the service spool the distribution of the flow from the
hydraulic pump would choose to go to the service spool ,
therefore the ability to alter the flow distribution is given in
the monitor panel . By selecting the different values below we alter
the balance of flow between the spools.

370
371
372
373

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 SERVICE MODE
7. Adjustment. Service current adjustment
- Flow: 0.5 times
- Adjustment Code: 370 (Default)
Monitor ATT Flow EPC Current
Scale (l/min) (mA)
8 (Full) 219 593
7 179 542
6 128 496
5 87 460
4 71 446
3 59 435
2 46 423
1 30 409
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 SERVICE MODE
7. Adjustment. SMR adjustment
By inputting 90 in the flashing yellow box in the adjustment screen
the SMR adjustment screen can be selected.
To activate the function Press up arrow together with 1-2-3
in sequence.
This function is required if the monitor panel is replaced and
the Current hours are transferred from the old Monitor panel.
You cannot decrease the hours and the monitor does not go back to
zero hours if you go past 99999hours.

When this screen is reached

Hold up button and press 1-2-3
Use button number 1 to move digits.
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 MONITOR PANEL
The screen can be tested if the display is suspected of being faulty by
holding in button 1 with the Return button together for 3 seconds.

The SMR can be checked on the machine with the key switch in the
off position. To activate hold the Up Arrow button and the Return button
pressed at the same time for 3-5 seconds to activate .

TEST screen mode can be operated by pressing Button 2 with the return key

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Return to Menu Click box

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