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Bechtel Telecommunications Hand Injury Prevention

This presentation is designed to guide


Bechtel Telecommunications to:

ZERO Hand Injuries

This presentation is intended to convey an overview of some of the ES&H Requirements needed while working on Bechtel Telecommunications sites. The purpose
for which it is being provided and the use thereof is not in lieu of nor does it alter the responsibilities and obligations to Bechtel under contracts.

Bechtel Telecommunications
Course Objectives: Course Objectives
Upon completion of this course you will be able to:
• Summarize the importance
of hand injury prevention

• List the Prohibited and


Approved tools

• Plan and implement job


tasks requiring cutting
tools effectively

Bechtel Telecommunications
Section 1 – Introduction to Hand Injury Prevention :
In this section you will review the following topics:
• Historical Hand Injury Data

• At-Risk Behaviors Contributing to Hand Injuries

Section 1 – Introduction
to Hand Injury
Prevention

Bechtel Telecommunications
Historical Data:
The Telecoms Team (Bechtel & Subcontractors)
Experienced 38 Injuries in 2005

• 36% involved the wrist, hands, forearms, fingers


& thumbs
• 78% of those were lacerations

Historical Data

Bechtel Telecommunications
Historical Data – Telecoms Bechtel Only (2005)
Type of Injury Below Number Percent
the Wrist

Bruise/Contusion 0 0.0
Lacerations 5 100.0
Thermal Burns 0 0.0
Abrasions 0 0.0
Punctures 0 0.0
Total 5 12*
* % of all Injuries
Historical Data
Bechtel Telecommunications
Historical Data – Telecoms Subcontractors & Bechtel (2005)
Type of Injury Below Number Percent
the Wrist

Bruise/Contusion 1 7.1
Lacerations 11 78.5
Thermal Burns 2 14.2
Abrasions 0 0.0
Punctures 0 0.0
Total 14 36*
* % of all DH&S Injuries
Historical Data
Bechtel Telecommunications
At-Risk Behaviors Contributing to Hand Injuries
• Using the wrong tool
for the job
• Using a cutter as a
screwdriver
• Hammering a cutter
through thick material
• Modifying cutters to
defeat safety devices Unsafe Work Practice!!

At-Risk Behaviors
Bechtel Telecommunications
At-Risk Behaviors Contributing to Hand Injuries
• Failure to pay attention to
the task at hand
• Failure to keep one’s eyes
on task
• Failure to keep body parts
out of the line of fire
• Failure to maintain cutting Unsafe Work Practice!!
blades (dullness) At-Risk
necessitating additional behaviors
force
Bechtel Telecommunications
At-Risk Behaviors Contributing to Hand Injuries

• Cutting in awkward
positions
• Cutting on unstable
surfaces
• Allowing cutters to
become slippery due to
oil based chemicals
• Cutting towards oneself At-Risk
Behaviors
Bechtel Telecommunications
Knowledge Check 1
What is the best way to prevent a hand tool related injury?

Select the correct answer, then click the submit button.


A) Put yourself in the "line of fire" while
cutting
B) Cut some objects with a dull blade
C) Select the correct tool for the job
D) Modify the safety cutter to make a
better tool

Incorrect.
Incorrect. The
The correct
correct answer
Correct! answer is is Submit Clear
Correct!
"Select
"Select the
the correct
correct tool
tool for
for the
the job."
job."

Bechtel Telecommunications
Section 2 -
Proper vs. Prohibited Cutting Tools
on Bechtel Projects

Section 2 – Proper vs. Prohibited


Bechtel Telecommunications
Approved Cutting Tools

Approved

Bechtel Telecommunications
Prohibited Cutting Tools on Bechtel Projects

Prohibited

Bechtel Telecommunications
Approved Cutting Tools

Same as the Maxisafe 101899, but comes with a protective metal cap for
heavy duty cutting.
Approved

Bechtel Telecommunications
4 Minute Video on the Martor Safety Knife

4 Minute Video

Click on the logo above to be taken


to the ES&H Contractor website to
download the Video

Bechtel Telecommunications
At-Risk Cutting Blades Disposal

Cutting Blade Disposal

Bechtel Telecommunications
Safe Cutting Blades Disposal

Cutting Blade Disposal


Bechtel Telecommunications
Approved Cutting Tools

Standard Scissors Approved

Bechtel Telecommunications
Prohibited Cutting Tools on Bechtel Projects

Prohibited

Bechtel Telecommunications
Approved Cutting Tools
Wire
Strippers
Approved (Small Gauge Wire and Data Cables)

Bechtel Telecommunications
Prohibited Cutting Tools on Bechtel Projects

Prohibited

Bechtel Telecommunications
Prohibited Cutting Tools on Bechtel Projects

Prohibited

Bechtel Telecommunications
Approved Cutting Tools
Insulated Cutting Tools
(Meets requirement for Hot Work)

Approved

Dykes, Linemen Pliers, Cable Cutter, Strippers


Bechtel Telecommunications
Approved Cutting Tools
Non-Insulated Cutting Tools
(Not suitable for Hot Work)

Approved

Dykes, Linemen Pliers, Flush Cutters, Electricians' scissors


Bechtel Telecommunications
Prohibited Cutting Tools on Bechtel Projects

Prohibited

Bechtel Telecommunications
Approved Cutting Tools
Mid-Span Stripper Coax Strippers Drill Operated strippers
For installing Coax (Andrew)
Grounding Kits
Hand Operated Strippers

Approved
Bechtel Telecommunications
Approved Cutting Tools
Coax Strippers
(Commscope)
Approved
Mid-Span Stripper Drill and Hand
For installing Coax Operated Strippers
Grounding Kits

Bechtel Telecommunications
Prohibited Cutting Tools

Prohibited

Bechtel Telecommunications
Approved Cutting Tools
Cable Cutters

Approved

Bechtel Telecommunications
Cutting Operations & Tool Guidelines
Proper Tool Proper Use
Dykes Cutting Rope, Wire, & Tie-Wraps
Martor Knife Opening / Disposing of Boxes
Scissors Cutting Shrink Wrap, String, Banding (Plastic)
Shears Cutting Banding (Metal)
Flush Cuts Cutting Excess Tie-Wrap
Wire Cutters Cutting Wire
Cutting
Wire Strippers Operations
Stripping Wire & Tool Guidelines
Metal Snips Cutting Sheet Metal
Stripping Coax Coax Stripper (AKA Coring Tool)
Cable Cutter Cutting Cable
Insulated Cutters For Hot Work
Bechtel Telecommunications
Knowledge Check 2
Which tool is PROHIBITED from Bechtel Sites?

Select the correct answer, then click the submit button.

A)

B) The
The
Thecorrect
The correct
correctanswer
correct answer
answer
answer
is
is
is
is tool
tool
toolB.
tool
Correct! B.
B.
B.
Correct!

C)

Submit Clear

D)
Bechtel Telecommunications
Knowledge Check 3
Which tool is APPROVED for use on Bechtel Sites?

Select the correct answer, then click the submit button.

A)

B) Incorrect.
Incorrect. The
The
Correct!
Correct!
correct answer
correct answer isis
tool
tool C.
C.

C)

Submit Clear
D)
Bechtel Telecommunications
Section 3 -
Section 3 - PPE

Personal Protective Equipment


on Bechtel Projects

Bechtel Telecommunications
Work Tasks/Materials & Glove Selection
Work Tasks/Materials & Glove Selection
Proper Glove Types Proper Use
Precision Performance Wood Handling
Leather Metal (General), Climbing, Carpentry,
Automotive Shops, Heavy Equipment
Shops, General Maintenance, General
Laborer, Millwright
Welding Gloves Welding
Chemical Chemical Handling
Cut Resistant Metal (Sheet), HVAC, Blade Replacement

Bechtel Telecommunications
PPE > Cut Resistant Gloves

Cut Resistant Gloves

Back View Front View


Used for battery handling operations
Bechtel Telecommunications
Cut Resistant Gloves

Cut Resistant Gloves

Used for handling parts and connecting


Bechtel Telecommunications
Cut Resistant Gloves Applications:
Handling/Changing Cutting Blades

Glove Application

Remember always disconnect power supply when changing blades.


Bechtel Telecommunications
Cut Resistant Gloves Applications:
Handling/Changing Cutting Blades

Glove Application

Remember always disconnect power supply when changing blades.


Bechtel Telecommunications
Knowledge Check 4
Which approved is APPROVED for blade replacement?

Select the correct answer, then click the submit button.

A) Precision Performance
B) Leather
C) Chemical
D) Cut Resistant

Incorrect.
Incorrect. The
The correct
correct Answer
Answer
is Correct!
is Cut Resistant
Correct!
Cut Resistant Submit Clear

Bechtel Telecommunications
Section 4 - Implementation Strategy for Sub-Contractors

• Tool Acquisition
• Review of Tasks/PPE/Behaviors
• Training
• Field Assessments

Section 4 -
Implementation

Bechtel Telecommunications
Hand Injury Prevention Success requires
Pre-Task Planning.

It is imperative that we: Pre-Task Planning

• Choose the correct Tool for the task.


• Choose the correct PPE for the task.
• Adhere to safe work Behaviors while
performing the task.

Bechtel Telecommunications
Implementation- Tool Acquisition
Tool Acquisiti
Supplier
MedSafe under our Master Purchase Agreement
Item
Maxisafe Cutter
Blades (100 Pk Straight)
Cut Resistant Gloves
Martor Safebox Disposal Case
DC- 4 Blade Disposal Case
Delivery Time
Shipped same day as ordered

Bechtel Telecommunications
Implementation - Ordering Information
Medsafe Contact Information Orderin
PO Box 1025, 2101 S. Battleground, Deer Park TX 77536
Phone 800.330.9240 Fax 281.479.8646 http://www.gosafe.com

ITEM Product Number #


• Maxisafe with 3-sided slider 101899
 Replacement Blades 99
• Maxisafe with 2-sided slider 101199
 Replacement Blades (Straight) 99
 Replacement Blades (Hook) 98
• OLFA Blade Disposal Pack DC- 4 DC4
• Martor Safebox 108000
• West Chester Cut Resistant Gloves MSG3700-L/M/S

When you call, ask for Gary Atchley, tell him you’re from Bechtel.
Bechtel Telecommunications
Implementation- Review of Tasks/PPE/Behaviors
1.
1. Each Sub-Contractor needs to go into
the work areas and identify tasks
requiring cutting tools.
2.
2. Evaluate the tools and PPE for Review
appropriateness in accordance with
these guidelines.
3.
3. Involve employees in discussion to
identify safe and at-risk behaviors
associated with the cutting tasks.

Bechtel Telecommunications
Implementation- Field Assessments
Field Ass
Follow up observations & field assessments need to be
performed to ensure the proper execution, to reinforce
expectations, and solidify behavioral changes. For us to be
successful it will take everyone’s involvement

Bechtel Supervisors

Sub-Contractor ES&H Professionals

Sub-Tier Employees
Contractors

Bechtel Telecommunications
Summary:
Summary
• Integrate “SAFE” cutting tools into the workplace and
prohibit the use of unguarded knives and box cutters,
• Increase the use of gloves for most work tasks,
including special cut resistant gloves for
specified tasks.
• Identify & review safe and at-risk behaviors for cutting
related tasks.

Bechtel Telecommunications
Knowledge Check 5
Who is the supplier of our safety cutting tools (i.e., Martor
Safety Cutter)?

Select the correct answer, then click the submit button.

A) Medsafe
B) Klein Tools Incorrect.
Incorrect. The
The
correct
Correct!
correct answer
answer is
Correct! is
C) Gosafe Medsafe.
Medsafe.
D) Paradine Tools

Submit Clear

Bechtel Telecommunications
Knowledge Check 6
Where can you find the results for the ES&H Field Compliance
Assessments?

Select the correct answer, then click the submit button.


A) Quarterly Goals and Objectives
Report
B) Monthly Newsletter
C) Monthly Regional Report
D) Monthly Results Bulletin

Submit Clear
Incorrect.
Incorrect. The
The answer
answer is
is in
Correct! in the
the Monthly
Monthly Regional
Regional
Correct!
Report.
Report. Take
Take the
the time
time to
to review
review last
last months
months results.
results.
Bechtel Telecommunications
Course Objectives: Course Objectives
Throughout this course, you have learned:
• The importance
of hand injury prevention

• Identifying Prohibited and


Approved tools

• Plan, implement and


reinforce safe work behaviors as they pertain to job
tasks requiring the use of cutting tools

Bechtel Telecommunications

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