PERMASWAGE® SYSTEM

for production and repair

Pressure range:
220 – 1000 – 3000 psi
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PERMASWAGE® for numerous
systems applications

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PERMASWAGE® Swaging principle

t e r sw aging
Af
re sw a ging
Befo

flats
tation
Anti-ro

et al sealing
to m al
Metal e back-up se
n
+ silico

7,6mm
ra nce
ing n t ole
n coat -i
Green
teflo
o a t
Fl
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Range of repair fittings

Permanent fittings
Semi-permanent fittings with flareless
end

A complete range of shapes:

Union, 45° Elbow, 90°Elbow, Tee,
Cross..

From size -03 (3/16’’) to -24 (1-1/2’’)

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 PERMASWAGE® fittings
PE20000 / PE21000 / PE29000 series
Features:

• Materials: CRES 21-6-9 (code-) , Aluminium 6061T6 (code D)

• Sizes: 1/4’’,5/16’’,3/8’’,1/2’’,5/8’’,3/4’’,1’’,1-1/4’’,1-1/2’’
• Swaging: On 3Al 2.5V Titanium tube, 6061T6 Aluminium tube
21-6-9 , 304 1/8 HD CRES tube
• Useable nuts: PE20243J**, PE20243W** (code Cres J: 304)
MS27073J**, MS27073D** (codes Aluminium W: 7075; D:2024)
• Working pressure: 220 Psi, 1000 Psi, 3000 Psi
• For assembly with: AS33514 / 33515 Flareless fitting interface and
with the PME30C** Endfitting
• Qualification: Meets ISO7169, ABS1375 and AS18280 requirements

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Examples of straight repair fittings

NSA855006 Permanent union fitting

(PE20001)
ABS0335 Reducer
(PE20101)

NSA855022 + NSA855024 (from -04 to -12)

(PE20202 + PE20243)
NSA855031 Semi-permanent with nut
(PE20201) (for -16, -20 & -24)
NSA855036 Reducer
(PE20204)

NSA855023 Semi-permanent flareless

(PE20207)
NSA855027 Reducer
(PE20208)
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 Table of repair fittings
Permanent Semi-P + nut Semi-P + Flareless

Union

Standard NSA855006 (PE20001] NSA855031 / NSA855022+NSA855024 NSA855023 (PE20207)*

(PE20201)* / (PE20202* + PE20243)
Reducer ABS0335 [PE20101) NSA855036 (PE20204)* NSA855027 (PE20208)*

45° Elbow

Standard ABS1156 (PE20005) NSA855037 (PE20225)* (PE20263)*

Reducer (PE20105) (PE20226)* (PE20264)*

90° Elbow

Standard NSA855007 (PE20002) NSA855020 (PE20211)* ABS0534 (PE20213)*

Reducer NSA855013 (PE20102) ASNA3764 (PE20212)* (PE20214)*

Tee

Standard NSA855008 (PE20003) ABS0525 (PE20261)* NSA855026 (PE20217)*

Reducer ASNA3752 (PE20103) ASNA3772 (PE20262)* ASNA3757 (PE20218)*
7 * Nota :For aluminium alloy P/N is changed from PE20*** to PE21***
 Tools to be used for repair
Same tooling required for:
Various systems (HP + LP)
– Hydraulics, fuel, pitot static, air, water,
drain, fire extinction, oil, etc…
Various tube and fitting materials
– Cres, Aluminum, Titanium
Various tube sizes and wall thicknesses
– 3/16 ’’ to 1-1/2’’
Same swaging pressure whatever
– The tube size
– The tube material
– The tube thickness

Permaswage s.a.s. provides efficent and expedite customer support for inspection, maintenance / repair and up-date of DLT tools.
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 2 Tool kit options

Field Repair tool kit: Standard Production tool kit:

(Kit from size -04 to -24 1 box per kit
Including 1 hand pump): 1 DLT05PSKT3000 -04
DLTFRPSKT3028A is composed 1 DLT10PSKT3002 -05 & -06
of 2 boxes: 1 DLT20PSKT3000 -08 & -10
DLTFRPSKT3004 -04 to-12+pump 1 DLT30PSKT3000 -12

DLT40PSKT3000A -16,-20 &-24 1 DLT40PSKT3000A -16,-20

&-24

Optional pumps
DLT02MAPP1000 (air driven pump)
Or
DLT05MAPM1000 (hand pump)

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 Repair Principle
Mark the tube

Deburr the tube

Cut the tube

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 Repair Principle

Position the fitting

Marks on second tube

Mark on one tube

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 Easy Installation Procedure
Swage fitting end 1 Swage fitting end 2

Swaging
with hand
or air
driven
pump

Inspect fitting end 1 Inspect fitting end 2

Inspection
with
Go-No-go
gauge

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 Repair Procedure ( 1 )
Basic repairs with union fitting.
Type 1: Small hole or short crack in tube <7,6mm

Damaged section

Cut the tube and follow the swaging instructions.

Replace removed section of tube with a compatible
PERMASWAGE union fitting.

Completed repair

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 Repair Procedure ( 2 )
Type 2: Hole or crack in tube >7,6mm

Damaged section

Make 2 cuts, and follow the swaging instructions.

Replace removed section of tube with a length of tube and 2
compatible PERMASWAGE union fittings.

Completed repair

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 In-situ installation

PERMASWAGE ®
SYSTEM

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 PERMASWAGE® Sales Contacts
Europe: Permaswage s.a.s. ZI des Dames BP 25
78344 Les Clayes sous Bois - France.
Tel : + 33 1 30 79 17 20
Fax : + 33 1 34 81 02 21 www.permaswage.fr
USA: DMC 14800 South Figueroa st.
Gardena, CA 90248 - USA
Tel : +1 310 323 6200
Fax : +1 310 329 2505 www.dmcusa.com
Japan: Nihon-Deutsch Ltd
44-10 Ohyamakanai-cho, Itabashi-ku
TOKIO 173-0024 - Japan
Tel : +81 3 5995 5192
Fax : +81 3 5995 5193 www.nihon-deutsch.co.jp
AOG: Honeywell Hardware Product Group GmbH
Lademannbogen 128 – D22339 Hamburg - Germany
Tel : +49 (0)40 53 80 76-0
Fax : +49 (0)40 53 80 76-77 www.hpgparts.com

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