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1 Ceramic Pot Water Filter Editted
1 Ceramic Pot Water Filter Editted
1 Ceramic Pot Water Filter Editted
drinking water sources, but the remaining 43% do not have access.
Ethiopian rural peoples rely on unimproved water sources, such as rivers, lakes,
diseases. Out of this number, 2.2 million people die from diarrhoeal diseases
(including cholera) (Amenu, 2014).
The tolerance limit of fluoride content of drinking water is 1.5 mg/L (WHO,
1993).
Fluoride concentrations in the range (1.5-4) mg/L results in dental fluorosis
Ceramic water filters would filter out most bacteria, viruses, sediments, VOCs, most
heavy metals, chlorine, radon, and reduce odor and bad tastes in water and it is the most
effective filtering media.
To address drinking water related problems and to contribute to the manufacturing
and production understanding of CWFP, Thus, is chosen to be the focus of this project.
1. Around 80 % of Ethiopian peoples are living in rural areas and uses ponds, rivers and
lakes, streams, rainwater, unprotected springs and wells as a drinking water source,
which are highly contaminated.
(43% of the total Ethiopian citizens and 51% of the rural population still depends on
unimproved drinking water sources for day to day activities. Even though some urban
peoples get supply of water through pipe, but it is almost not safe for drinking.)
2. High mortality rate due to water-borne disease in developing countries like Ethiopia. 60 %
-80 % mortality rate accounts to water-borne disease in Ethiopia.
About 3.4 million people, mostly children, die annually from water related diseases.
Out of this number, 2.2 million people die from diarrhoeal diseases (including
cholera) (Amenu, 2014).
3. Ethiopian Central Rift Valley (ECRV), where an estimated 8 million people are exposed to
high levels of naturally occurring fluoride which results in both dental and skeletal
fluorosis .
4. Government and many NGOs are still spending a lot of money to alleviate this problem
each year.
5. Lack of cost effective house hold water treatment technologies in the market (in Ethiopia
only slow sand water filter technology is present and it is the most expensive one )
Materials science and engineering Dec. 26- 12- 2017 G.c 4
1.2 OBJECTIVE
GENERAL OBJECTIVE
To develop the design and construct highly efficient ceramic pot water filter with
low cost, having high pathogenic microbial, fluoride and toxic metal removal
efficiency and provide safe drinking water to the whole low economic level
peoples of developing countries.
By providing affordable water filters to third world countries will greatly improve
people’s quality of living, and reduce the risk of any waterborne diseases
therefore saving lives.
SPECIFIC OBJECTIVES
1. To determine the optimal ceramic water filter manufacturing process parameter range
according to pottery for peace (PFP, 2003) and engineers without borders (EWB,2009)
filter production requirement.
2. To develop design and construct both cement mold and manually driven jack hydraulic
filter press machine
Materials science and engineering Dec. 26- 12- 2017 G.c 5
3. To manufacture sample filter products and To determine average filtration rate,
physiochemical (including fluoride) and microbial removal efficiency both before and
The result will be analyzed according to WHO (2006) and Ethiopian (2013) drinking
4. To characterize raw materials (to find out their elemental chemical composition,
thermal analysis, crystal structure,) and final filter product ( to find out crystal structure
The disease caused by water related microorganisms is divided into four main
classes (WHO, 2006) ; Water-borne diseases ,Water-related vector diseases,
Water-based diseases, and Water-scarce diseases.
Water-borne diseases : caused by contaminated water by human, animal or
chemical wastes, thus are:-
helminthes).
Materials science and engineering Dec. 26- 12- 2017 G.c 7
2.2 OTHER DISEAS BY CHEMICAL CONTAMINANTS
Table : Fluoride concentrations that have exceeded more from WHO guideline
in the drinking 2.2.1
waterFLOURIDE AND FLOURISIS
source of different IN ETHIOPIA
parts of Ethiopia (Alemu et al. 2015)
Ethiopian Central Rift Valley (ECRV), where an estimated 8 million people are exposed to
high levels of naturally occurring fluoride.
Fluoride is found to be occur naturally as sellaite (MgF2), fluorspar (CaF2), cryolite (Na3AlF6)
The raw materials that are used for producing CWF’s are in abundance and
ecofriendly, and low cost.
Figure : The different layer structures. (A) The 1:1 layer; (B) the 2:1 layer; (C) the 2:1 layer
with anhydrous interlayer cations;(D) the 2:1 layer with hydrated interlayer cations; (E) the
2:1 layer with octahedral interlayer sheet (Brigatti et al,2013).
Materials science and engineering Dec. 26- 12- 2017 G.c 11
Table : Applications of clays for remediation of polluted water, pollution
control, and environmental protection (Yuan et al, 2013).
In this context, the present thesis work has the purpose to investigate the possibility to use
natural clays as low cost sorbents for CPWF..
Materials science and engineering Dec. 26- 12- 2017 G.c 12
2.3.1 MECHANISMS OF FILTRATION IN POROUS MEDIA
I. Mechanical screening:
II. Sedimentation(precipitation)
III. Diffusion :
IV. Adsorption:
V. Chemical activity
V. Biological activity:
Limitations to this theory are that stored water might not be from the same source
as filtered water (Brown et al. 2007).
Materials science and engineering Dec. 26- 12- 2017 G.c 18
Resource Development International— Cambodia (RDI-C) adds laterite, which is rich
in goethite and other iron oxides, to their filter mixture (Hagan et al. 2009) and
although a 1-2 LRV (90%-99%) in MS2 was measured,
Filters manufactured with increased laterite content (which also increased the flow
rate) did not show improved viral removal efficiencies; the mean LRV was less than
0.5 .Filters with increased laterite were also heavier and more porous which might
increase breakage and affect user acceptability (Bloem et al. 2009).
In one study in Cambodia, filter users reported a 49% reduction in diarrhea as
compared with non filter users (Brown et al. 2008) and in another study a 46%
reduction was reported (Brown et al. 2007 and WHO 2007).
Virus removal efficiency of ceramic pot filters does not meet the WHO standards for
being ‘Protective’ (LRV 3; WHO, 2011). No critical parameter is yet found to
enhance the virus removal efficiency (H. van der Laan et al., 2014).
Materials science and engineering Dec. 26- 12- 2017 G.c 19
Testing done on low cost ceramic water filter (CWF) effectiveness in bacterial
and viral removal for period 2000-2010 are given in table below
Some literature on bacterial and viral testing adopted from Simons et al.
(2011)
Materials science and engineering Dec. 26- 12- 2017 G.c 20
If the proportion of sawdust is changed in the mixture, the flow rate will also be affected
because of the changes in geometry of the pores formed (Dies 2003; Davies et al., 2010).
The pore diameter from literature for most ceramic water filters has been found to be
within the range 0.2-2.5 µm.
Filters manufactured using a larger screen size to sieve the sawdust has been shown to
reveal no significant difference in flow rates (Klarman 2009).
At certain factories, however, filter mix ratios are adjusted to achieve acceptable flow rate
ranges according to the particle size of the rice husks received, adding more rice husk to
the mixture if filtration rate is observed to be smaller (Hagan et al., 2009).
In addition, the use of different burn-out materials, even when sifted to the same screen
size, can increase the flow rate but may also reduce total coliform removal efficiency. This
emphasizes the need to develop a new ratio when changing the burn-out material
(Klarman 2009).
As the mixed ratio and density of the combustible material is increased, there is increased
probability that pores may become connected, and larger than desired (Klarman, 2009;
Lantagne 2010).
The size, the type and amount of the combustible material filtration rate; clay type will
also affect the filter’s hydraulic conductivity and removal efficiency(Oyandel-Craver 2008).
The surface morphology analysis of CPWF product sample were carried out using a
NOVA NANO SEM 230 (FEI) scanning electron microscope with the VCD detector in
high vacuum.
Samples will be sputter coated with gold to reduce static charging just before SEM
analyses.
In addition to the morphological analysis, the elemental composition of CPWF
product sample will be analyzed by Energy dispersive spectroscopy(EDS) which
works coupling to SEM device
Materials science and engineering Dec. 26- 12- 2017 G.c 31
III. DIFFERENTIAL THERMOGRAVIMETRIC(DTG) ANALYSIS
2. Its physiochemical analysis result is expected to have color < 15 TFU, turbidity <5
NTU, residual fluoride concentration <1.5 gm/lit, hardness <300 mg/lit as
CaCo3,its PH 6.5 – 8.5, Residual chlorine <0.5 gm/lit, and Total dissolved solids
(TDS) <1000 mg/lit,
3. Its porosity result is expected to fall in between 30%- 44% and its filtration rate
1-3 lit/hr which will be sufficient for eight member family for access of around
36 liter safe drinking water per a day.
4. The overall expected result is expected to satisfy all the requirement of Ethiopian
(2011) and WHO (2006) standard drinking water guide line and to get legally
qualified certificate for CPWF product as national level.
Materials science and engineering Dec. 26- 12- 2017 G.c 36
3.1 Tentative time schedule
TENTATIVE TIME SCHEDULE
Task January February March April
name
Week Week Week Week Week Week Week Week Week Week Week Week Week Week
1 2 3 4 1 2 3 4 1 2 3 4 1 2
`evaluating process
prameters
Preparation of
cement mold
Construction of jack
hydraulic filter press
Preparation of
CPWF samples
Physiochemical
removal efficiency
test
Microbiological
removal efficiency
test
Finishing Project
Paper work
Note that: project running schedule is designed according to post graduate academic
calendar.