INDUSTRIAL TRAINING - IV

Place of Visit: Plant 1 (Production & QC)

At SSD (Steel Structure Division) JSPL Raigarh C.G

Submitted By:
Name: Mr. Avnish Jha
Diploma in Metallurgical Engineering OPJU Raigarh (C.G)

Department of Metallurgical Engineering

OP JINDAL UNIVERSITY, RAIGARH CHHATTISGARH.
INDIA.

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 Index

 Introduction of JSPL
 Facilities at SSD plant includes
 Plant 1 Layout
 Plant 1 Projects
 How to analyze drawing
 Structure Making Process
 Quality Inspection
 Our Understanding

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Introduction of Jindal Steel & Power Limited

 JSPL is an industrial powerhouse with a dominant presence in steel,

power, mining and infrastructure sector.
 Turnover of approx. us$ 3.3 billion, JSPL is a Part of about US$18 billion
diversified Jindal group conglomerate.
 In terms of tonnage, it is the third largest steel producer in india.
 SSD has Proximity to the market.
 Good quality & on time supplies.
 Lowest cost producer & total solution provider.
 JSPL operates the largest coal-based sponge iron plant in the world and
has installed capacity of 3 MTPA of steel at raigarh in (C.G).
 JSPL has been rated as the second highest value creator in the world by
the Boston Consulting Group.
 The 11th fastest growing company in india by Buisness World and has
figured in the Forbes Asia list of Fab 50 companies.
 JSPL has won several awards for its innovative business and social
practices.

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Process flow of Plant includes

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 Plant 1 Layout

Bays Name of Contractor

Bay 1 Shri Dwarkadhish, Lehru

Bay 2 Gaytri

Bay 3 Sanjay, Mohanty, Dream Piller, Sameep

Bay 4 KHE (Khan Engineering) (BWL Beam welding Line)

Bay 5 PVE

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 Plant 1 Projects

S.no. Project Name

1. Hotel Shrem
2. L&T Khurja
3. L&T Sewndary
4. Buxar TG
5. IOCL Barauni
6. LTHE Barmer
7. Cyber thum
8. Omixe
9. L&T Buxar etc.

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 Analyzing Drawing

Engineering drawings are a rich and specific outline that shows all the information and
requirements needed to manufacture an item or product. It is more than simply a
drawing; it is a graphical language that communicates ideas and information.
 
Unlike a 3D model, an engineering drawing offers a lot more specific information and
requirements, including: Dimensions, Geometry, Tolerances, Material type, Finish &
Hardware.

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 Analyzing Drawing

These blocks contain essential information about the assembly. They are usually located in
the bottom right-hand corner of the drawing. These blocks provide details about what the
drawing is for, for whom, part number and description, as well as information about the
material and finish.

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 Analyzing Drawing

The title block contains information such as: Name and address of the company or agency
who prepared or owns the drawing, Part number and description, Material, Mass, Finish,
General tolerances, Projection details, Scale used in the drawing, Revision numbers, Status
of the drawing (Preliminary, Approved, etc.) & Units used in the drawing.

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 Analyzing Drawing

It is important to understand what each line type is and what they mean. There are three
types of lines: 
Visible line: Indicates an edge is visible in relevant view

Hidden line: Indicates the edge is behind a face



Phantom line: Mostly used to indicate an alternate position of a moving part. Also used to
indicate a break when the nature of the object makes the use of the conventional type of
break unfeasible.
Centre lines: drawn to indicate the exact geometric center of the assembly. They are made
from a series of lighter long and short dashes.
 

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 Structure Making Process

The raw material of SSD comes from its mother plant JSPL that are mostly
sheets and plates as shown in fig

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 Structure Making Process

Then The sheet is separated into pieces using Plasma/oxygen cutting machines. Or using
manual cutting machines.

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 Structure Making Process
Then the sheet/Plates are Further converted into I/H Section

The I & H section is made by using Mig welding in which CCMS (Copper coated mild
steel) is used.

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 Structure Making Process

The splash in the product is made to join it with other parts. (If mentioned by the client).

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 Quality Inspection
Inspection is an integral part of quality control; its purpose is to check that the
requirements of the specification are being complied with. Checking the processes,
procedures and materials required for the manufacturing of steel structure is vital as
durability can be significantly reduced if not fully complied with.
A third-party inspection company is an essential step when inspecting the quality of
steel. If issues are not rectified immediately, it can reduce the expected timescale to
when the first maintenance of the material will be needed. To specify the various
physical and mechanical properties of the finished product, various tests, both
destructive and non-destructive, need to be performed.

Metallurgical
Metallurgical testing is used to determine the quality of steel by analyzing the
microstructure of a sample under a microscope. A section of the sample is firstly
polished and then examined and different characteristics are produced through mixing
the steel with other substances.
Hardness
 Hardness is not a vital property of a material, but it is related to the elasticity and
plasticity. The hardness value test helps to compare between the materials or
treatments. These tests are usually performed by impressing a test specimen, which is
resting on a rigid platform under a static load.

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 Quality Inspection

Tension
A tension test runs at a constant load and temperature. The strength of the material is
tested to ensure its ability to withstand external forces without breaking. By pulling on
something, you can quickly determine how the material will react to forces being applied
in tension.

Ductility
The ductility of a material is indicated by the amount of deformation that’s possible until
it breaks. This can be determined by measuring the area of a sample that has been tested
to failure.

Compression
Compression tests are performed on small cylinders, blocks or strips to determine the
ability of the material and whether it can undergo large plastic deformations and its
limits. Samples are placed between pressure plates and compressed.

 
 

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 Quality Inspection

Radiography
Radiography of metals involves the use of x-rays and the short-wavelength
electromagnetic rays that are capable of passing through large thicknesses of metal and
are typically used to test casting and welded joints for shrinkage voids.

Magnetic Particle
Magnetic particle inspection is a method of detecting cracks, tears, seams, and
inclusions in steel and iron. This method will detect any discontinuities just below the
surface that are hard to spot with the naked eye.

Ultrasonic
Ultrasonic testing utilizes sound waves above the audible range and this non-
destructive test employs electronically produced high-frequency sound waves to
penetrate metals and other materials. It is used to detect and locate such defects as
shrinkage voids, internal cracks, porosity and large non-metallic inclusions.

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 Quality Inspection

Eddy
Eddy inspection is used to inspect electrically conducting materials for
defects and variations in composition. Eddy testing involves placing a
varying magnetic field near an electrically conducting sample.
Properties such as hardness, alloy composition, chemical purity and
heat treat conditions can influence the magnetic field and may be
measured through the use of eddy current tests.

During the Visual Points defect testing the sign of W, G, C are made on
products with the help of chalk.
W: Welding
G: Grinding
C: Chipping
 
After quality inspection the product is sent for painting and ready for
dispatch.

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 Our Understanding

 “Envisioning Success through Innovation” this motive of JSPL fills energy

& motivate us to follow our goals.
 This internship helped us in understanding the company culture and enhanced
our practical knowledge and skills.
 After this internship we got an idea that how metallurgical product is
converted in a finished goods.
 We got a great deal of knowledge at different stages of Structure making.

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 Thank You

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