SPLIT CAVITIES

• EXAMPLES OF SPLIT
CAVITIES
• BASIC DESIGN OF SPLITS

 SLIDING SPLITS

 ANGLED LIFT SPLITS

• DESIGNS OF SLIDING SPLITS
•NECCESARY ARRANGMENT WHILE SPLIT DESIGN

1-:Guiding split in desired direction.

2-:Actuating splits.

3-: Locking the split in position.

 • METHODS OF ACTUATION
SPLIT
 SLIDING SPLITS
 CAM 1-:FINGER CAM
2-: DOG LEG CAM
3-:CAM TRACK

 SPRING
 HYDRAULIC

 ANGLE LIFT SPLIT

 ANGLED GUIDED DOWEL
 CAM TRACK
 SPRING
•SPLIT LOCKING ARRANGEMENT

NESSECITY-:During actual injection phase as high

pressure developed within the impression will tend to
force them a part. To resist pressure some mean of
locking is provided.

 TWO BASIC DESIGN OF CHASE BOLSTER ARE

1-:OPENED CHANNEL 2-:ENCLOSED CHANNEL

 LOCKING HEELS-: Resultant projection on either side

of plate
• SPLIT LOCKING
ARRANGEMENT
 •SPLIT SAFETY
ARRANGEMENTS

 Safety feature are nessecary

in moulds with can actuation

 Split may move out of

alignment by shock,
vibration, gravity

 Spring detent method

 M=distance between the

plunger and the
depression is equal
To split movement
 SPRING LOADED
METHOD
• ANGLED LIFT SPLITS
• ANGLED GUIDE DOWEL
ACTUATING SYSTEM

MOULD CLOSED
MOULD OPENED,SPLIT ACTUATED BY
EJECTOR SYSTEM
• SIDE CORES & SIDE
CAVITIES
• PRINCIPLE OF SIDE CORES
• EXAMPLES OF SIDE CORE
&SIDE CAVITY
SIDE CORE DESIGN
• ANGLED WITHDRAWAL SIDE

CORE
 • CURVED SIDE CORE

The curved side core is a

Particular type of side
Core where core is with
Draw along the arc of
Circle
• Generally rack &pinion
method of actuation is used.
• MOULDING INTERNAL
UNDERCUT
• EXAMPLES OF INTERNAL
UNDERCUTS COMPONENTS
• UNDERCUT ON ONE
INTERNAL WALL
ONLY
• FORM PIN-STRAIGHT
ACTION

• FORM PIN-:ANGLED
ACTION
 M= E* TAN Φ

M= The withdrawing
movement
E= Ejection movement
Φ=Fitting angle of the
form pin
 • SPLIT CORES
 REQUIRMENT OF SPLIT CORE
The split core design is used for component which have
extensive internal undercut that cannot be incorporate form
pin
 TYPES SPLIT CORE DESIGN
1-:STRAIGTH ACTION-:Used for component which an external
undercut on one wall only.

2-:ANGLED ACTION -: Spilt core is caused to move inwards

during the ejection strokes there by withdrawing the
restriction & allowing moulding to be extracted in line of
draw. Used for components having undercut on opposite
wall &on only one wall.
 SPILT CORE DESIGN
 STRAIGTH ACTION

 ANGLED ACTION
 • UNDERCUT ON DIRECTLY
OPPOSITE
FACES

• TWIN SPLIT CORE FOR RELIEVING UNDERCUTS ON

 • STRIPPING INTERNAL
UNDERCUT
 Factors on which stripping depends upon
1-: the shape of the undercut
2-: the elasticity of the material
3-: expansion of external forms during ejection
•COMMON METHOD USED FOR
STRIPPING
 Valve ejection design
 Stripper plate design
 Sleeve ejection design

• VALVE EJECTOR METHOD

STRIPPER PLATE EJECTION
Thank you……..