Professional Documents
Culture Documents
Course Code: 19ASC304A Course Title: Aerospace Propulsion - 1
Course Code: 19ASC304A Course Title: Aerospace Propulsion - 1
Course Code: 19ASC304A Course Title: Aerospace Propulsion - 1
• Define propulsion
• Comprehend the evolution of propulsion system technology
2
Faculty of Engineering & Technology © Ramaiah University of Applied Sciences
Introduction to Aircraft Propulsion
Propel –
to drive, or cause to move, forward or onward.
3
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
History and classification of aero-engines (Piston)
• In 1930 Wright Brothers flew First aircraft powered by a single
piston engine , no passengers, neither a fuselage nor landing
gears.
4
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Important engines of 1909
5
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Then water-cooled V-type engine became dominant.
7
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Important propeller developments
8
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Engine
Development
9
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
• Great improvement was achieved by engine design
structures and materials, advanced fuel injection,
advanced aerodynamic shapes of the propeller blades,
variable-pitch propellers, and engine superchargers.
• The overall efficiency (engine and propeller) reached
about 28%.
• The power output of the largest engine amounted to
about 5000 hp.
• In 1909, the Wright brothers built the first military
aircraft under government contract.
• During World War I, aircraft technology progressed
rapidly.
10
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
• The flight speed reached about 150 mph, and the
engine power attained 400 hp.
• At the end of World War II, the flight speed of
propeller aircraft reached about 400-450 mph –
Performance limit of the propeller/reciprocating engine
propulsion system
11
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
History and classification of aero-engines(Gas turbine)
Piston engines are no longer alone in propulsion, though they are
still dominant in small aircraft segment.
In 1930s Turbojet engines (patent issued to Frank Whittle in Great
Britain) made an entry and took a reasonable share in propulsion
applications (M &C)
jet engine
12
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
History and classification of aero-engines
13
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
History and classification of aero-engines
Birth of Jet Engine Technology
• In 1934, Wagner conceived the idea of an axial-flow propeller
gas turbine
• Propeller power input ~ 50% of the total power output-favored
long-range Transport
• In 1936, he investigated the "limiting case" of zero propeller
power input, which constituted a turbojet-a high-speed aircraft
• Wagner's design was the utilization of 50% reaction
turbomachinery (or symmetric blading).
• A compressor with 50% reaction blading has the greatest
pressure ratio and efficiency for a given blade approach Mach
number; but the design is difficult because of the inherently
strong three-dimensional flow phenomena.
14
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
History and classification of aero-engines
In same period Hans-Joachim Pabst von Ohain invented a
turbojet engine in Germany that was granted a patent in
1936.
Von Ohain’s engine was the
first to be developed ahead of
the Whittle engine and flew on
the first jet-powered aircraft,
Heinkel 178, in 1939.
15
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
History and classification of aero-engines
Development goals
1) Higher overall efficiency
2) Larger-power-output engines,
3) Larger ratios of power output to engine weight, volume, and
frontal area,
4) Greater service life, endurance, and reliability,
5) Strong reduction of adverse environmental exhaust gases,
6) Reduced noise.
22
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
History and classification of aero-engines
Impact on the Total Aircraft Performance
23
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
24
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Current Status
Fuel efficiency increased by 10%
Overall pressure ratio 61:1 GE9X for Boeing 777X
TSFC 5% lower
Initial thrust 470 kN
Bypass ratio is 10:1.
Fan diameter 340 cm with 16 blades,
Fan blades material -steel leading
edges and glass-fibre trailing edges
to better absorb bird impacts with
more flexibility than carbon fiber
Fourth generation carbon fiber
composite materials makes them
lighter, thinner, stronger, and more
efficient
25
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Current Status
26
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Air breathing Propulsion Systems for Supersonic and
Hypersonic Speeds
• In air breathing propulsion systems, the combined
compression by ram and turbo compressor is of great benefit
to the thermodynamic propulsion process up to flight Mach
numbers approaching 3
• Mach number >3, additional compression by a turbo
compressor would be a disadvantage and the engine begins to
operate essentially as a ramjet.
• 3.5<M<5, pure subsonic combustion ramjet.
• M>6, Supersonic combustion due to high P and T
Dissociation of the combustor exhaust flow,
Too high pressure for Brayton cycle and structure
Hydrogen fuel, greatest heat and F/A concentration range
27
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Aero Engine Requirements
• Reliable, as losing power in an airplane, is a substantially
greater problem than in road vehicles
• Operate at extreme temperature, pressure, and speed
• Light weight as a heavy engine increases the empty weight
of the aircraft and reduces its payload
• Powerful, to overcome the weight and drag of the aircraft
• Small and easily streamlined to minimize the created drag
• Field repairable to keep the cost of replacement down.
Minor repairs should be relatively inexpensive and possible
outside of specialized shops
• Fuel efficient to give the aircraft the range and
manoeuvrability the design requires
• Capable of operating at sufficient altitude for the aircraft
• Least Pollution- noise & emission ©M.©
28
S. Ramaiah University of Applied Sciences
Faculty of Engineering & Technology
Piston Engine Classification
29
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Piston Engine Classification: In- Line Engine
Opp. Cylinder
Smooth running engine
Horizontal / Vertical Axis
Opp. Piston
31
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Piston Engine Classification:
Radial Rotary
Smooth operation with odd no. Cylinders High specific power and power-to-weight ratio
Favorable power to weight ratio Severe gyroscopic effects-Control issues
Effective cooling, better dynamic balancing Heavy Fuel consumption
High Frontal Area-Drav Leakage Issues giving out Fumes 32
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Piston Engine Classification:
33
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
34
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Engine Performance Parameters
Thrust Force
Thrust (T) or force is the Net force responsible for propelling a system .
S.I. units is N (Newton)
Assumptions:
1. The flow is steady within the control volume; thus,
all the properties within the control do not change with time.
2. The external flow is reversible; thus, the pressures and velocities are
constants over the control surface except over the exhaust area Pe of the
37
Faculty engine.
of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
U- Flight speed
Conservation of mass across the Engine gives
Where
Net thrust =
Gross thrust=
Momentum thrust=
Pressure thrust=
Momentum drag or Ram drag =
OR
41
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
~ 1/( )
42
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
The idling turbojet engines of a landing airplane produce
forward thrust when operating in a normal manner, but
they can produce reverse thrust if the jet is properly
deflected. Suppose that, while the aircraft rolls down the
runway at 180 km/h, the idling engine consumes air at 40
kg/s and produces an exhaust velocity of 150 m/s.
43
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Solution
Forward thrust has positive values and reverse thrust has
negative values.
(a) The flight speed is U=180/3.6=50 m/s.
T= 40*(150–50)=4000 N
44
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
(b) Since the exhaust velocity is now vertical due to thrust
reverse application, then it has a zero horizontal
component; thus, the thrust equation is
45
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
A fighter airplane is being refuelled in flight using the hose-
and drogue system as shown in Fig. at the rate of 300
gal/min of fuel having a specific gravity of 0.7. The inside
diameter of hose is 0.12 m. The fluid pressure at the
entrance of the fighter plane is 30 kPa gage. What
additional thrust does the plane need to develop to
maintain the constant velocity it had before the hookup?
46
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Assume steady fuel flow
Let Tx be the additional thrust
Vx be the velocity of fuel flow
47
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
48
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Piston Engines and Propellers
Aerodynamics and Thermodynamics of Reciprocating ICE
4S Engine
49
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
4-stroke internal combustion engine
In 1-Cycle of operation , Piston executes four distinct strokes within the
cylinder for every two revolutions of the crankshaft. C O
O C C C C C
O 5
2 3
1 4
1 Cycle of Operation 50
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Intake: With the intake valve open, the piston makes an intake
stroke to draw a fresh charge into the cylinder. For spark-ignition
engines, the charge is a combustible mixture of fuel and air. Air
alone is the charge in compression-ignition engines
Compression: With both valves closed, the piston undergoes a
compression stroke, raising the temperature and pressure of
the charge. This requires work input from the piston to the
cylinder contents. Combustion is induced near the end of the
compression stroke in spark-ignition engines by the spark plug.
In compression ignition engines, combustion is initiated by
injecting fuel into the hot compressed air, beginning near the
end of the compression stroke and continuing through the first
part of the expansion. Combustion process results in a high-
pressure, high temperature gas mixture. 51
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Power Generation: A power stroke follows the compression stroke,
during which the gas mixture
expands and work is done on the piston as it returns to bottom
dead center.
Exhaust: The piston then executes an exhaust stroke in which the
burned gases are purged
from the cylinder through the open exhaust valve.
52
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Air-Standard Analysis
2
4
5
O 1
Practical Cycle Ideal Otto Cycle
56
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Air-Standard Analysis
Isochoric Processes: (2-3); (4-5)
The combustion process is replaced by a heat addition process
from an external source at constant-volume process (Spark-
Ignition: SI cycle), a constantpressure process (Compression-
Ignition: CI cycle), or a combination of both
(Dual cycle)
Exhaust blow-down is approximated by a constant-volume
process
57
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Air-Standard Analysis
Compression ratio (rc) is
Ideal Gas
58
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Isentropic process:
Work done for isentropic process from state (1) to state (2):
59
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Otto Cycle
61
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Process 2–3: Constant-volume heat addition (combustion)
62
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
QHV is the heating value of fuel, while
AF= ma/mf is the air-to-fuel ratio.
63
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Process 3–4: Isentropic power or expansion stroke
64
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Process 4–5: Constant volume heat rejection (exhaust blow-down)
65
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Thermal efficiency of Otto cycle
closed system and disregarding the changes in kinetic and potential energies,
66
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Since processes 1–2 and 3–4 are isentropic, v2 = v3 and v4 =v1.
67
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Where
Monatomic gas (such as argon or helium, γ = 1.667)
68
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Deviation from Ideal performance
• lower thermal efficiencies -25 to 30 %
• Sp. Heat α 1/T
• Irreversibilities
• Chemical Reactions- heterogeneous mixture
69
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Power generation and fuel consumption
BRAKE POWER (BP) Watts
(Shaft Power )
Indicated power(I.P): Rate of work transfer from the gas within the
(P-V diagram) cylinder to the piston
70
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Indicated work per cycle per cylinder
Wc,i=Area under Expansion curve – Area under Compression curve –area
under suction-area under exhaust
nR is the number of crank revolution for each power stroke per cylinder
For 4S engine nR =2 other wise 1
71
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Compare The Utilization of Cylinder Volume in Reciprocating Piston Engines
MEP
72
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Various mean effective pressure
73
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Fuel Parameters
Specific Fuel Consumption (SFC): Fuel flow rate per unit power output
74
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Indicated specific fuel consumption:
Also
75
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Volumetric Efficiency (ηV)-Air-Intake or Swollowing Performance
(Air Filter, Carburetor, Intake Manifold and Intake Valve)
Volume flow rate of air into the intake system divided by the rate at which
volume is displaced by the piston:
.
Piston Speed SP= 2LN
76
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Propulsive Efficiency
ratio of thrust power to the
brake power (~80 %)
T
Engine Specific Weight and Specific Volume
4S Engine
2S Engine
77
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Four-Stroke Diesel Engines (Diesel Cycle)
Cut-off Ratio
78
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
79
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
80
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
81
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Numerical on SI Engines for Aircraft
A four-cylinder 2.0 l, SI engine operates at WOT on a four stroke air
standard Otto cycle. The engine has a compression ratio of 8:1, a
stroke-to-bore ratio S/B=1.025 at 3000 rpm and mechanical
efficiency of 86 %. Air to fuel ratio AF=15, fuel heating value is
44,000 kJ/kg. At the start of compression stroke, conditions at the
cylinder are 100 kPa and 30oC. It is assumed that a 4 % exhaust
residual is left over from previous cycle.
1. Perform a complete thermodynamic analysis of the engine
2. Calculate thermal efficiency
3. Mean piston speed
4. Brake power
5. Brake specific fuel consumption
82
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
1. Displacement volume for one cylinder
WE
Compression ratio
WC
S 83
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Air/gas properties at different states.
84
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Process 1–2 is an isentropic compression
85
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Mass Of Mixture (Mm) Within The Cylinder Can Be Decomposed As
86
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
State 3:
87
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
State 4:Power stroke; isentropic expansion
88
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Work absorbed in isentropic compression stroke
2. Thermal efficiency
OR
89
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
3. Mean piston speed
4. Brake power
work per cylinder
for one cycle:
90
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
5. Brake specific fuel consumption
91
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
1. Volumetric efficiency based on atmospheric conditions
2. Brake mean effective pressure
3. Specific power
92
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Aircraft Propellers
Aircraft propellers or airscrew convert rotary motion from piston engines or
turboprops to provide propulsive force (Thrust).
Propeller accelerates a large quantity of air through a small velocity change
Hub
Tip Tip
DxP ©M.©
93
S. Ramaiah University of Applied Sciences
Faculty of Engineering & Technology
Tip
Hub
94
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Quad-Copter
96
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
• The maximum flight speed of aircraft powered
aircraft is limited by the occurrence of sonic flow at the propeller
tips.
Max. Flight Mach no. 0.4–0.6 for conventional propellers
0.7–0.8 range for advanced turboprops
• Reduction gearbox adds to the engine weight and system
complexity with its attendant reliability and maintainability issues.
97
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
Propeller Types:
1. Fixed-Pitch
Wooden Propellers
Metal Propellers
2. Ground-Adjustable Propeller
3. Controllable-Pitch Propellers
4. Constant-Speed Propellers
5. Feathering Propellers
6. Reverse-Pitch Propellers
98
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
1. Fixed-Pitch
• The blade angle or pitch can only be changed when the propeller isn’t turning
100
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
3. Controllable-Pitch Propellers
101
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
4. Constant-Speed Propellers
The mechanism that allows a
constant-speed propeller to work is
known as
propeller governor.
A propeller governor senses the
aircraft engine’s speed and changes
the blade angle of the propeller to
maintain a specific rpm regardless
of the aircraft’s operational
conditions.
102
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
5. Feathering Propellers
If one or more engine fails, then these propellers reduce propeller drag to a
minimum. Feathering propellers can change the blade angle of a propeller to
approximately 90 degrees. Propellers are usually feathered when the engine
of the aircraft fails to generate the power required to turn the propeller.
103
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
6. Reverse-Pitch Propellers
104
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences
105
Faculty of Engineering & Technology ©M.©
S. Ramaiah University of Applied Sciences