Mangalore PTA Project

ISBL & OSBL Status and Path Forward

Feb 10th 2016, Mangalore

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Meeting Date : May 2015
 AGENDA

 ISBL

 ISBL-OSBL Utilities Interfaces

 OSBL

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ISBL
 ISBL EPC PROGRESS

PLAN % ACTUAL %
E 100 100
P 100 100
C 100 77.8

OVERALL 100 93.3

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 L&T OVERALL PROGRESS FORECAST CURVE

OVERALL ISBL PROGRESS COMPLETION CURVE

100% 97.2%
96.1%
93.9% 99.5% 100.00%
98.4%
90.9% 97.1%
95.2%
90% 86.7% 92.6%
Steam Availability at ISBL
88.5% BL
79.9%
80% 83.9% ITR2/CCR Ready for Loop Checking
73.7%
77.7% L&T Target - CUM.
67.5% HT Completion
70% 72.8%
TP FORECAST - CUM.
63.3%
67.8%
64.2% Energization of SS02 for No Load Run
60%

50%

ACTUAL PROGRESS TILL END APR'2016

40%
Jan-16 Feb-16 Mar-16 Apr-16 May-16 Jun-16 Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16

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 L&T DISCIPLINE PROGRESS FORECAST
2016
DISCIPLINE
J F M A M J J A S O N D
PLAN 0.0% 0.0% 0.3% 0.0% 1.9% 0.0% 0.0% 0.0% 0.6% 1.0% 1.8%
SITE PREPARATION AND U/G SYSTEM
PLAN CUM 94.4% 94.4% 94.7% 94.7% 96.6% 96.6% 96.6% 96.6% 97.2% 98.2% 100.0%
PLAN 0.7% 0.5% 0.4% 0.5% 0.4% 0.4% 0.2% 0.1%
CIVIL WORKS
PLAN CUM 97.5% 98.0% 98.5% 98.9% 99.4% 99.7% 99.9% 100.0%
PLAN 3.4% 4.4% 2.9% 3.7% 2.8% 0.8%
STEEL STRUCTURES
PLAN CUM 85.4% 89.8% 92.7% 96.4% 99.2% 100.0%
PLAN 5.7% 2.0% 4.2% 5.5% 3.8% 4.5% 3.7% 1.4% 0.8%
MECHANICAL ERECTION
PLAN CUM 74.3% 76.2% 80.5% 85.9% 89.7% 94.2% 97.9% 99.2% 100.0%
PLAN 2.6% 5.0% 7.1% 12.0% 3.0%
STORAGE TANKS & SILOS
PLAN CUM 72.9% 77.9% 85.0% 97.0% 100.0%
PLAN 0.8% 0.2% 1.7% 0.9% 0.8%
PIPING PREFABRICATION
PLAN CUM 96.4% 96.6% 98.3% 99.2% 100.0%
PLAN 8.9% 9.9% 13.3% 11.7% 11.9% 6.8% 5.3% 1.5% 0.3%
PIPING ERECTION
PLAN CUM 39.4% 49.3% 62.6% 74.3% 86.2% 92.9% 98.2% 99.7% 100.0%
PLAN 0.4% 1.7% 8.4% 10.8% 20.2% 20.4% 13.3% 8.9% 5.6% 1.7%
ELECTRICAL INSTALLATION
PLAN CUM 9.0% 10.7% 19.1% 29.8% 50.1% 70.4% 83.8% 92.6% 98.3% 100.0%
PLAN 1.4% 0.6% 2.3% 1.1% 9.5% 14.9% 23.5% 21.1% 10.9% 4.0% 0.2%
INSTRUMENTS INSTALLATION
PLAN CUM 11.8% 12.5% 14.7% 15.8% 25.4% 40.3% 63.8% 84.9% 95.8% 99.8% 100.0%
PLAN 7.3% 7.6% 4.8% 4.3% 3.6% 1.5% 1.7% 2.6% 3.9% 5.4% 3.9%
PAINTING
PLAN CUM 60.8% 68.4% 73.2% 77.5% 81.1% 82.6% 84.3% 86.9% 90.8% 96.1% 100.0%
PLAN 0.9% 2.9% 4.2% 4.0% 24.0% 14.2% 9.6% 7.8% 8.4% 9.0% 9.0% 6.0%
INSULATION
PLAN CUM 0.9% 3.8% 8.0% 12.0% 36.0% 50.2% 59.8% 67.6% 76.0% 85.0% 94.0% 100.0%
PLAN 4.5% 8.5% 12.3% 20.6% 21.1% 22.4% 10.5%
PRECOMMISSIONING
PLAN CUM 4.5% 13.0% 25.3% 46.0% 67.1% 89.5% 100.0%
PLAN 3.5% 3.6% 5.0% 4.9% 6.2% 4.6% 4.1% 2.6% 1.9% 1.3% 1.1% 0.5%
TOTAL
PLAN CUM 64.2% 67.8% 72.8% 77.7% 83.9% 88.5% 92.6% 95.2% 97.1% 98.4% 99.5% 100.0%

ACTUAL PROGRESS TILL END OF APR'2016

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 ABOVE GROUND PIPING WORKS

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 ELECTRICAL WORKS
2015 2016 2017
O N D J F M A M J J A S O N D J F M A

Availability of Secondary Cable Trays for Power by JBF

Secondary Cable Tray installation for Power

ISBL ready for Cable Pulling PR-05 release for ISBL Cable Pulling by OSBL

ISBL Cable Laying

ISBL Cable Termination (ISBL & SS2 sides)

Clearance for works in SS2 (by JBF) - Provided on end Jan'16

Panel Erection, Interconnection, Testing

Siemen's Vendor not available SS-2 CEIG Approval & Charging by OSBL

Solo Run of Motors

: Forecast as of End April, 2016

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 INSTRUMENTATION WORKS
2015 2016 2017
O N D J F M A M J J A S O N D J F M A M J

Availability of Cable Trays for Main PR to JBs (by JBF)

Cable Tray for Main PR to JBs installation

Primary Cable Laying

Primary Cable Termination

Clearance for works inside ITR2 by OSBL

Works in ITR2 (Panel Erection, Interconnection, Test)

Clearance for works inside CCR by OSBL

Works in CCR (Panel Erection, Interconnection, Test)

Field Instruments installation

Instruments Loop Checking

: Forecast as of End April, 2016

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 PAC
2016 2017
F M A M J J A S O N D J F M A M J
Turbine Grouting

Final Alignment of PAC Train w/o Piping

Steam Piping Steam Piping HT Completion

Final Alignment Check of PAC Train with Piping

Piping Insulation works

E&I works

Motor Run-in Test

Loop Checking

ISBL Requirement of Steam from OSBL

Steam Blowing
Turbine Solo Run Test

: Forecast as of End April, 2016

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OSBL
 OSBL CONSTRUCTION PROGRESS: Status Till Apr’16

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 OSBL OVERALL PROGRESS FORECAST CURVE

#830: OSBL Overall Construction Forecast Curve

6.00% 120.00%

99.24% 100.00%
5.00% 97.56% 100.00%
4.93% 94.36%
89.72% 4.64%
85.97%
82.76%
4.00% 77.61% 80.00%
3.94%
3.75%

3.21% 3.20%
3.00% 60.00%

2.00% 40.00%

1.68%

1.00% 20.00%

0.76%

0.00% 0.00%

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OSBL Utilities Forecast
Availability
 Network - ITR / CCR

ITR / CCR : Critical Path

a. Completion of HVAC and Inert Gas system within June 16 contractual dates (very tight schedule)
b.15 Monitoring Progress of Work for multiple agencies who will be working simultaneously in ITR and CCR
 Critical Chain – SS-2 Power Charging

SS-2 Power Charging : Critical Path

a. Completion of Sprinkler System, and Pressurisation System for SS-1 and SS-2 by June/July 16
b.16CEIG Approval within 1 month of System Readiness i.e. by July 16
 Cooling Water Network

Cooling Tower : Critical Path – Circulation with 5 Cells by Sept 16 and 10 cells by Dec 16
a. Mobilisation of Hamon Project Team to site till mechanical completion of 5 cells and common system
b. Performance of Hamon on balance supply and work completion.
c. Ordering of CLO2 package by JBF
d.17Performance of Petron for Balance Piping & Civil Work
 Steam Network

Boiler Firing (with Common System) – forecast

a. ONG B - 30.11.16 ;
b. ONG A – 30.12.16
c. SFB – 30.01.17

Steam Network – Boiler Package : Critical Path

a. Progress of L&T in completion of their scope of work. Present forecast is July 2016
b. Poor quality of engineering and material supplied by JJIEC leading to rework and modification
c. Piping material supply and completeness of MTO from JJIEC. LOT 6 supply at site critical
d.18Award of Boiler Control Room by JBF, Biomass handling, ash handling system.
 Critical Chain : Interconnections.

Critical Path – OSBL Interconnection

a. Delivery of Balance Structure Steel – shelters and ware house & erection by Aug 2016
b. Last Piping MTO ordering by May 2016 and completion of delivery at site by August 16.
c. Petron’s performance and financial support from JBF.
 Waste Water Treatment Network

Critical Path – WWTP

a. Commercial Settlement with WWTP EPC Contractor
b. Ordering & completion of balance civil works through L&T / S4.
c. Delivery & erection of shelters by August 16
d. SS-3 handover to UEM by May 16 and ITR-3 by August 16.
e. SS-3 energisation by August 16
Thank you

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