SPFClFlCATl0tS

Coal req Ior 600 MW 402 TPH

Working Hrs oI CHS 16 Hrs
Rated system capacity 1400 TPH
Crushed coal storage capacity 21 Days
Stored size (-)25mm
Transportation through Trucks
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Unloading
from port to
plant
Receiving &
Feeding to
crusher
Stacking Reclaiming Blending
Bunker
feeding
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Coal slze 23mm
Coal slze
300mm
Belt conveyor Belt conveyor
Bunkers
Trunk conveyor Trunk conveyor
Metal detector (8A\8B) Metal detector (8A\8B)
Inline Magnetic Separator (9A\9B) Inline Magnetic Separator (9A\9B)
Travelling Tripper Travelling Tripper
Inline conveyor scale (9A\9B) Inline conveyor scale (9A\9B)
Crusher
Belt feeder Belt feeder
Stock pile Stock pile Trunk conveyor Trunk conveyor SCR (Stacking) SCR (Stacking)
SCR (Reclaiming) SCR (Reclaiming)
Trucks (ROM coal) Trucks (ROM coal) Track hopper Track hopper
Paddle feeder Paddle feeder
ILMS (BCN3A\3B) ILMS (BCN3A\3B)
Screener Screener
Belt conveyor Belt conveyor
Direct feeding
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! Single truck capacity 40-60)T
! No of trucks req per hour 35
! Trucks operation time per day16hr
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! 75m length.
! One rake storage capacity.
! RCC construction with TSCRAL liners of 20 mm
thickness.
! Provision for laying railway track on track hopper.
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! nstall under the track hopper .
! 4 nos. ( 2 W 2 S ).
! Capacity 800 TPH .
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! Rotary discharge type
! Hydraulic Driven
! \|o(al|rd 0(|zz|v lvpe sc(eers.
! 1 Wo(||rd 1 3lard ov
! Eacr 1100 TPl capac|lv.
! 3c(eer|rd 3|ze |-)25 rr
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! 1 working 1 Stand by
! Each 1400 TPH capacity.
! Ring Granulator Type Crusher.
! Lump coal size - 300mm
! Crushed size - 25 mm
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! ne working one stand by
! Reversible rail mounted type.
! perating on bi-directional conveyor ( 11&12).
! Stacking & Reclaiming Capacity 1400 TPH.
! Length oI the Boom conveyor 43 m.
! Track gauge length m.
! During Reclaiming 50 discharges oI bucket
wheel per minute
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UNI DIRECTIONAL BI-DIRECTIONAL
P Belt sway less and
controllable
P Power consumption is
high
P Belt sway is high
P Power consumption is
low
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Though the initial cost oI the bi-directional conveyor is high, it
is been selected . Because the power consumption is less..
Trunk conveyor length 00m.
TrapezoidaI TrianguIar
. Pile formed by slewing
of stacker
. Boom conveyor length
43 m
. More amount of coal
can be stored
V. High cost of SCR
. Formed by Single point
discharge
. Boom conveyor length
30m
. Less in amount
V. Low cost of SCR
PR0P0SF0 CR0SS SFCTl0t ------------ TRAPFZ0l0Al
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40 M 500 M
8
.
7
5

M
Crushed coal storage capacity 21 days for 2*600 MW
units
Total stock req including PLF 3,44,433 Tonnes.
No of piles 4
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35
0
AkML1Lk5 DL5IGN
CCAL(5050)
5M CCAL INDIAN CCAL
9oxlmaLe
Analvsls(A88) ln ln ln
Ash 2068 204 3931
vM 2739 3398 2120
lC 2838 2816 2899
Sulphu 044 029 039
PCl 47 47 43
CCv ln kcal/ka 3932 4134 3729
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! Blending 50 SM coal 50 high ash ndian coal .
! Coal stored in diIIerent stockpiles would be blended by
reclaiming coal Irom diIIerent stock piles and
conveying the same on the common succeeding
conveyors.
! Flow would be divided by flow dividers at the head
end of the trunk conveyors.
! ot a homogeneous mix.
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! Rated capacity 1400 TPH.
! Width 1400 mm.
! Troughing Angle 35
0
! Belt Speed 2.8 m/s.
! With Fire retardant grade cover
! Motor capacity 1.25 oI the rated
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BELT PULLEY
DLERS
LOAD CELLS
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Conveyor Gallery
Walkways
Conveyor tunnel
Brakes
Belt Cleaners
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P Brakes
O Electro-hydraulic thrustor brakes oI Iail saIe design to adiust
the coasting time oI the conveyors in order to prevent spillage
oI material
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V type internal belt cleaner
Sprung blade type belt cleaner
External belt cleaner
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LMS
!Remove tramp iron & other magnetic
materials
!provided @ conveyors BCN- 3A/B & 9A/B
Metal detector
!Detect non magnetic metal pieces & heavy
iron pieces
!Provided on BCN 9A/B
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! @ BCN 1A/1B Measure & control of coal arrival
! @ BCN 9A/9B Measure the amt of coal feed to
the boiler bunker.
! n SCR Measure the coal avail in the stock
yard & to know the rate of stacking
& reclaiming
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! @ BCN 1A/1B Measure & control of coal arrival
! @ BCN 9A/9B Measure the amt of coal feed to
the boiler bunker.
! n SCR Measure the coal avail in the stock
yard & to know the rate of stacking
& reclaiming
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! @ BCN 1A/1B Measure & control of coal arrival
! @ BCN 9A/9B Measure the amt of coal feed to
the boiler bunker.
! n SCR Measure the coal avail in the stock
yard & to know the rate of stacking
& reclaiming
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P Dry fog Compressed air + water.
P Used to suppress and control dust in crusher
houses, junction towers and transfer houses.
P principle of agglomeration.
P Dust + fog droplets Settle down.
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Wagon tipplers for unloading BOX-N
wagons.
Track hopper for receiving BOBR-N
wagons .
Marshalling yard and railway track on the
track hopper.
Four additional piles with two combined
stacker cum reclaimer.
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