INDUSTRIA

L TRAINING
Champion
Photochemistry Sdn.
Bhd.

Presented By Fakhrul Fahmi Bin

Zamzuri
 OBJECTIVE OF INDUSTRIAL TRAINING

INTRODUCTION OF COMPANY

STRUCTUAL OF MAIN ACTIVITY

SCOPE OF TRAINING

TODAY’S INDUSTRIAL ENVIRONMENT

OUTLINE INDUSTRIAL EXPERIENCES

INDUSTRIAL PROJECT

SUMMARY

RECOMENDATIONS
OBJECTIVE OF INDUSTRIAL TRAINING

TO EXPOSE STUDENTS TO ALLOW STUDENTS TO MOTIVATE TO FACILITATE ENHANCED THE BASIC

TO ACTUAL WORKING TO EXTEND THEIR STUDENTS TO STUDENTS TO SKILLS OF TECHNICAL
CULTURE AND THEORETICAL PRACTICE THE RIGHT POTENTIAL STAFF, APPLICATION
INDUSTRIAL PRACTICE KNOWLEDGE INTO WORKING ATTITUDES EMPLOYERS. SKILLS OF ASSISTANT
PRACTICE AND PROFESSIONALISM ENGINEERS,
TO INCREASE THEIR MANAGEMENT SKILLS
EMPLOYABILITY
POTENTIAL.
 ◦ Industry Background & Overview:
Champion Photochemistry is known worldwide as The Photochemical Specialist.
Champion Photochemistry offers 60 years’ experience in the photochemical industry,
serving close to 100 countries globally, from their ISO9001/2000 certified manufacturing
facility. Champion Photochemistry started in the year 1978 in Canada.

Introduction ◦ In 1982
a business acquisition in the US established a true north American production platform,

of the
followed by a further purchase in 1987 in the United Kingdom, establishing production
platforms in North America and Europe.
◦ In the Year 1991

company the worldwide Positioning was extended to Asia by the creation Of Champion
Photochemistry Sdn Bhd(CPM) which was a sales and manufacturing operation in Kuala
Lumpur, Malaysia, successfully operating in the four segments of the imaging industry,
Photographic, printing and publishing, X-ray imaging, and Digital ink on a global basis.
During the period in the late 1990s into the 2000s, Champion Photochemistry Sdn. Bhd
acquired more companies and Produced for many major international companies, including
Agfa-Gevaert N.V., E.I.du Pont de Nemours, Eastman Kodak, Ilford Photo, and Konica
Minolta.
Mission statement

◦ Champion Photochemistry Sdn. Bhd Goal is to Develop an

analogue and digital imaging chemical manufacturing
business well-positioned in targeted Global Markets and
balanced across industry Segments, Photo Graphic arts, and
X-ray Imaging
Quality policy

◦ Champion Photochemistry Sdn Bhd manufactures and

distributes a wide range of photographic products. Their
objective is to provide quality goods and services that meet
customer satisfaction. To aim the objective, it is the
company's policy to implement and maintain an effective
quality management system. Besides that, it is also the
responsibility of all personnel to commit and create a
quality culture to continually improve the quality
management system's effectiveness and fulfil the customer
requirement
DISTRIBUTION NETWORK
 ASIA
EAST SOUTH WEST
Australia • India • Azerbaijan
• Cambodia • Pakistan • Iran
• China • Lebanon
• Hong Kong • Morocco
• Indonesia • Qatar
• Japan • Saudi Arabia
• Korea • U.A. E
• Malaysia
• Myanmar
• Philippines
• Singapore
• Taiwan
• Thailand
• Vietnam
 AFRICA

• Cameroon
• Congo
• Ethiopia
• Mauritius
 EUROPE

• Britain
• Bulgaria
• Czech Republic
• Denmark
• France
• Greece
• Iceland
• Italy
• Spain
• Serbia
• Slovakia
• Turkey
 AMERICAS

• Canada
• Dominican Republic
• Ecuador
• México
• Paraguay
• United States
ORGANIZATION CHART
CHIEF EXECUTIVE OFFICER
(Philip Chin)

OPERATION MANAGER
(Pauline Yap)

PRODUCTION MANAGER
QUALITY MANAGER (Mohamad Arman bin Sakimi) LOGISTIC MANAGER
( Ian French) (Miss Kong)

MIXER SUPERVISOR
WAREHOUSE SUPERVISOR
(Clyment Raj A/L Rive
QUALITY SUPERVISOR PRODUCTION SUPERVISOR (Mohd Aznan bin Khatif)
Chandram)
(Devina Irene Ferns)
(Mohd Fauzi bin Awang)

MIXER STAF PRODUCTION STAFF

(Premkumar A/L 1.Mohd Shahrizal WAREHOUSE STAFF
Lakshamanan) (Vevegen A/L
QUALITY CONTROL STAFF 2. Fakhrul Fahmi Maatheyhalagan)
1.Siti Nor Sabirah binti karim 3. Nurakmal
2. Nur Dhiya Syariah
 STRUCTUAL OF MAIN ACTIVITY

MIXING QUALITY PRODUCTION DISTRIBUTION

CHECK (WAREHOUSE)
Production

• Assist the main operator to run the filling machine smoothly

• Ensuring the line of the production has been set
• Installing the size filter used
• Connecting the hose to the pump
• Cleaning the filling machine with DI water

laboratory

• Ensured the standard density of the product meet the requirements

Production
Mechanical and electrical

• Cleaning and fixing the label machine, sealing machine and batch
number machine
• Observe the behavior of the machine
 The overall operation
process

Production Types of pump used

Types of hose used
Types of filter used

Laboratory Lab procedure to test the

Scope of
training
standard density

Mechanical and Setting and operate the

label machine, sealing
machine and batch
electrical number machine
TRAININ
G
RECORD
S
 sustain Sort out and discard unnecessary items

standardize Arrange the necessary items in good order

Industrial
Shine Clean the workplace and equipment thoroughly
environment
(5S)
Set in order Maintain high standards of workplace at all the times

Sort Train people to follow good house keeping discipline automatically

◦PPE (PERSONAL
PROTECTIVE
EQUIPMENT)
Sanitizing station
◦The sanitizing station can be located in all
departments in the workplace. The company
provide free Surgical mask and surgical hand
glove to the employee. Moreover, all
employees are strictly instructed to wear a
surgical mask whenever being inside the
premises
Proper
ventilation
◦ When working in a
photochemical refinery, the
employees are exposed to
dangerous toxins. The
employee can easily inhale and
smell chemical fume whenever
being on the premises of the
workplace. To safeguard the
safety and health of the
employees, the company install
an Axial fan
◦ Exhaust system in the
production and mixer
department. Besides that, a roof
exhaust fan can also be found in
the warehouse department for
air circulation and to move hot
air out from the premises.
 FIRE
ESCAPE
PLAN
Each building is
provided with fire
escape plan
Fire safety
awareness talk
◦Objective
◦ equip learners with the skills necessary to
handle a relatively simple fire incident
which might happen anywhere in the
workplace.
◦ Enhance knowledge and skills
◦ Gauge the preparedness on the use, testing
and the adequacy of equipment
INDUSTRIAL
EXPERIENCE
PART 1 OPERATION
PROCESS OF THE
PRODUCTION
Operation process of the plant
◦ Study and understanding Pump
Mix into the
each process that is Raw material hose (centrifugal or
tank
available in the diaphragm)
production as well as the
use of the product

Sealing
Filter Filling tank Into the bottle
machine

Labelling Carton Taping Distribution

machine machine (pallet)
PART 2 PUMP USED
Pump used
◦ Revised back the type of the pumps that available in
the market and based on the description of each pump
working principle application and determine the best
pump to used for every production
INDUSTRIAL
PROJECT
PART 1 PREPARING
THE PRODUCTION
LINE
Preparing the
production line
◦ Analyze the production formula for that day
Installation of
the filters
◦The size of the filter is
depending on the formula of
the product
Size of the
filter
◦ Filtration is used to
separate particles and fluid
in a suspension
◦ Filtration, as a physical
operation enables
materials of different
chemical composition to
be separated. By
dissolving the mixture in
the chosen solvent, one
component will go into the
solution and pass through
the filter, while the other
will be retained.
Size of the
filters 1micron
◦ In the filtration process, from
the different grades of filter,
each filter grade has a short and
long length. The short filter is
instructed to use whenever the
total batch volume of
production is lesser than 1000
litres, and the longer filter is
required when the total batch
volume of production is more
than 1000 litres. The purpose of
having two different lengths of
filters is to ensure the product's
quality is maintained and is
cost-efficient
Installing the
hosess
◦ This standing procedure
guideline can be found and
are paste in the production
area.. The hoses are used
for distributing water, D. I
water and chemical to the
filling tanks. Before
production starts and
chemicals circulate into
the filling tank, the
cleaning process of filling
tanks is required and
mandatory to reduce the
risk of chemical
contamination
INSTALLATION
THE HOSES
FROM MIXER
TANK TO
FILLING TANK
PART 2 PRODUCTION
BEGINS
Measuring tanks
◦ Before the chemical is filled into the production
filling tank, it is the responsibility of the production
department to confirm that the value recorded in the
work order is accurate. After the cleaning process is
done, we were instructed to verify the measurement
and value taken by the mixer department. The height
measurement of the chemical inside the tank vessel is
measure in
Setting the
conveyor
liners
◦ Daily, the task was to
ensure the rail of the
conveyor line is set and
adjust depending on the
size and height of the
bottles used on that
scheduled day production.
The production runs
thousands of bottles daily,
and the rail adjustment is
important to ensure that
the bottles do not fall from
the conveyor line.
Adjusting sealing
machine
◦ The Pillar technologies, Model Unifoiler-U induction
cap sealer provide a universal flat channel/ tunnel
sealing coil. It heats the sealing on the cap when the
bottles pass thru the channel. The task given was to
adjust the height of the sealing machine and sensors
depending on the height of the bottles used in
production. The sensor is used to indicate whether the
bottle is sealed properly; if the bottle is not sealed, it
will trigger the alarm, and the conveyor will
automatically stop.
Setting batch number printing
◦ The inkjet printer is used for printing the batch number on the bottles. The
PXR-D series inkjet Printers are equipped with high-end features suitable for
micro and large character printing, and the printer can print small markings
on the smallest size bottles.
Labelling machine

◦ The Komark ISBW label machine is used for labelling

the bottles of the manufactured product. The ISBW
series automatic labelling machine applies labels with
a width up to 240 m, and the machine's configuration
is customizable
Packing
◦ Every product has its fixed arrangement. The
detail of the bottle arrangement is found in the
standing instruction, where it stated the size of
the bottle, arrangement, and type of carton with
the serial number
palletized

◦ Every product has its fixed carton pattern arrangement.

Before the carton is arranged on the pallet, there are
standing instructions that detail the type of pallet to be
use and the kind of arrangement
RECOMENDATION
 recommendation

Exposed interns to more the on-site Allow interns to venture on engineering

project and planning (design)
SUMMARY
 summary

Exposed myself to Gain knowledge

Gain hands on
industrial working regarding the process of
experience
environment photochemical process

Improve my Able to relate my

communication and industrial task with the
soft skills for past 14 knowledge gain at
weeks university