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    Kaizen Idea Sheet: Countermeasure

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    rahul
    1) The document proposes a kaizen idea to reduce manpower costs for a projection welding operation by making the process easier to operate and requiring fewer employees. 2) The proposal suggests designing a movable stand to allow one person to perform the welding operation, improving stability and saving time over the previous method that required four people. 3) Potential benefits listed include increased productivity and quality, reduced labor costs from less manpower needed, and a faster cycle time for the welding process.

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    Kaizen Idea Sheet: Countermeasure

    Uploaded by

    rahul
    63 views1 page
    1) The document proposes a kaizen idea to reduce manpower costs for a projection welding operation by making the process easier to operate and requiring fewer employees. 2) The proposal suggests designing a movable stand to allow one person to perform the welding operation, improving stability and saving time over the previous method that required four people. 3) Potential benefits listed include increased productivity and quality, reduced labor costs from less manpower needed, and a faster cycle time for the welding process.

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    kaizen 2

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    1) The document proposes a kaizen idea to reduce manpower costs for a projection welding operation by making the process easier to operate and requiring fewer employees. 2) The proposal suggests designing a movable stand to allow one person to perform the welding operation, improving stability and saving time over the previous method that required four people. 3) Potential benefits listed include increased productivity and quality, reduced labor costs from less manpower needed, and a faster cycle time for the welding process.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as ppt, pdf, or txt
    63 views1 page

    Kaizen Idea Sheet: Countermeasure

    Uploaded by

    rahul
    1) The document proposes a kaizen idea to reduce manpower costs for a projection welding operation by making the process easier to operate and requiring fewer employees. 2) The proposal suggests designing a movable stand to allow one person to perform the welding operation, improving stability and saving time over the previous method that required four people. 3) Potential benefits listed include increased productivity and quality, reduced labor costs from less manpower needed, and a faster cycle time for the welding process.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as ppt, pdf, or txt
    of 1

    Activity KK JH QM PM SH OTPM DM ET

    Kaizen Idea Sheet Result Area


    Defect Type
    P Q C D S M

    Plant: M/C: Supporting table for Projection W/M KZ No:

    Kaizen Theme: Reduce Man-power,cycle time. Kaizen Idea: Productivity ,Quality , Cost.

    Problem/Present Status: Countermeasure: . Bench Mark Easy Operation

    BEFORE AFTER Target Reduce


    Manpower cost

    Kaizen Start 12/2/20

    Kaizen Finish 18/2/20

    Team Members:

    Benefits: 1)Productivity & Quality


    is Improved. 2)Less Manpower
    is required.
    Analysis: Result:
    1)At least four persons are required for 1)One person is able to perform the
    the projection welding operation. operation. Scope and Plan for HD
    2)Less stability. 2)More stability due to movable stand.
    3)More time is required.
    3)Saving in time. No M/C T/date Res. Status

    Format Noun/MR/FR/09;Rev:00

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