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    HARI KRISHNAN
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    This document discusses various manufacturing processes and trends in manufacturing. It covers traditional processes like casting, molding, forming, machining and joining. It then introduces flexible manufacturing systems (FMS) which allow changes in production volume and product design. FMS uses computer-controlled machines, robots and sensors for automated work. The document notes advantages of FMS like reduced time and costs, improved quality and efficiency. However, implementing FMS has high initial costs and requires substantial planning. In conclusion, the document contrasts traditional manufacturing trends with newer approaches like rapid manufacturing and FMS that reduce costs, improve products and consider the environment.

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    This document discusses various manufacturing processes and trends in manufacturing. It covers traditional processes like casting, molding, forming, machining and joining. It then introduces flexible manufacturing systems (FMS) which allow changes in production volume and product design. FMS uses computer-controlled machines, robots and sensors for automated work. The document notes advantages of FMS like reduced time and costs, improved quality and efficiency. However, implementing FMS has high initial costs and requires substantial planning. In conclusion, the document contrasts traditional manufacturing trends with newer approaches like rapid manufacturing and FMS that reduce costs, improve products and consider the environment.

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    9 views11 pages

    Advanced Techniques in Manufacturing Process

    Uploaded by

    HARI KRISHNAN
    This document discusses various manufacturing processes and trends in manufacturing. It covers traditional processes like casting, molding, forming, machining and joining. It then introduces flexible manufacturing systems (FMS) which allow changes in production volume and product design. FMS uses computer-controlled machines, robots and sensors for automated work. The document notes advantages of FMS like reduced time and costs, improved quality and efficiency. However, implementing FMS has high initial costs and requires substantial planning. In conclusion, the document contrasts traditional manufacturing trends with newer approaches like rapid manufacturing and FMS that reduce costs, improve products and consider the environment.

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    of 11

    ADVANCED TECHNIQUES

    IN MANUFACTURING
    PROCESS
    INTRODUCTION
    ● Manufacturing process
    ● Concepts in manufacturing process
    ● Casting
    ● Moulding
    ● Forming and Forging
    ● Machining
    ● Joining
    ● Rapid manufacturing
    CASTING
    PRINCIPLE OF CASTING

    Liquid material poured into mould is allowed to soldify

    MOLDING

    PRINCIPLE OF MOLDING

    Shaping pliable rawmaterial using rigid frame or model


    FORMING AND FORGING
    PRINCIPLE

    Process of working with metal to create individual parts, assemblies


    or large structures

    SKILLS, TOOLS REQUIRED

    MACHINING
    PRINCIPLE

    Collection of material working process utilising power driven


    machine tools
    JOINING
    PRINCIPLE

    Assembling of parts metal or any other substances

    MANPOWER, SKILLS, NEW TECHNIQUES

    RAPID MANUFACTURING
    PRINCIPLE

    Delivered new customized products more quickly than before to meet


    customer demands
    TREND IN MANUFACTURING[FMS]

    FLEXIBLE MQNUFACTURING SYSTEM

    FLEXIBILITY

    Change the production volume and change the design of certain


    product being manufactured
    WHAT IS FMS

    ● FMS is a manufacturing processin which there is some flexibility that


    allows the system to react in case of changes whether predicted or
    unpredicted
    FLEXIBLE MANUFACTURING SYSTEM
    NEED TO APPLY:

    Conventional method by lathe machine, tool selecting etc..

    By FMS automatic work can be done

    TWO CATEGORY

    Machine flexibility :covers the system’s ability to be changed to


    produce new products

    Routine flexibility :ability to use multiple machines to perform the


    same operation on a part as well as the system’s ability to absorb large
    scale change such as in volume, capability etc...
    ADVANTAGES
    ● Reduced manufacturing time
    ● Lower cost per unit product
    ● Minimizes labour requirements
    ● Greater machine efficiency
    ● Improved quality
    ● Adaptive to CAD/CAM operations
    ● Improved system reliability

    DISADVANTAGES
    ● Cost to implement
    ● Substantial pre-planning required
    INDUSTRIAL FMS

    ● FMS consists of robots, computer controlled machines, numerical


    controlled machines, instrumentation devices, sensors, computers and
    inspection machines
    ● Promises a variety of benefits ranging from high utilization to high
    volume of productivity
    ● The FMS data traffic consists of large files and short messages and
    mostly come from nodes, devices and instruments.The message size
    ranges brtween a few bytes to several hundred of bytes
    CONCLUSION
    CONVENTIONAL
    NEW TRENDS TRENDS
    ● Rapid manufacturing is not pissible
    ● Rapid manufacturation ● Cost of production is greater
    ● Cost of manufacture reduces ● More workers is required
    ● Workers get reduced ● Environment is not considered
    ● Enviornment is considered ● Attractive products are not obtained
    ● Attractive products are obtained compared to new trends
    ● Pre planning is necessary ● Preplanning is not considered
    compared to new trends

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