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Codes, Standards & Specifications
& SPECIFICATIONS
DESIGN CODE FOR PRESSURE
VESSELS & BOILERS
ASME BOILER & PRESSURE VESSELS CODES
I. POWER BOILERS
II. MATERIAL SPECIFICATIONS
III. NUCLEAR POWER PLANT
COMPONENTS
IV. HEATING BOILERS
V. NONDESTRUCTIVE EXAMINATION
VI. RECOMMANDATED RULES FOR CARE &
OPERATION OF HEATING BOILERS
VII. RECOMMANDATED RULE FOR CARE OF POWER
BOILERS
VIII. PRESSURE VESSELS –DIVISION-1 ,DIVISION-2 & DIVISION-3
IX. WELDING & BRAZING QUALIFICATIONS.
X. FIBERGLASS-REINFORCED PLASTIC PRESSURE VESSELS
XI. RULES FOR INSERVICE INSPECTION OF NUCLEAR POWER PLANT
COMPONENTS
BRITISH STANDARDS INSTITUTE (BSI) CODE FOR PRESSURE VESSELS
1. BSI –PD-5500 – SPECIFICATION FOR UNFIRED FUSION WELDED PRESSURE
VESSELS
IS 2825 – PRESSURE VESSEL DESIGN USING INDIAN STANDARD
AD –MARKBLATTER – PRESSURE VESSEL DESIGN USING GERMAN STANDARD
Design codes for storage tanks
American petroleum Institute –API
1. Spec 12B – Specification for bolted Tanks for storage
of production liquids
2. Spec. 12D- Specification for Field welded Tanks for
storage of production liquids
3. Spec. 12F- Specification for shop welded Tanks for
storage of production liquids
4. API-620 : Recommended rules for design and
construction of large welded, low pressure storage
Tanks
5. API – 650 : Welded storage tanks for Oil storage.
6. American water works association (AWWS) standard
for welded steel tanks for water storage.
American National standard
institute (ANSI) : standards for
PIPING
PIPING STANDARD :
1. B31.1 : Power piping
2. B31.2 : Fuel gas piping
3. B31.3 : Chemical plants and petroleum refinery
piping
4. B31.4 : Liquid petroleum transportation piping
system
5. B31.5 : Refrigeration piping
6. B31.8 : Gas transmission & distribution piping
systems.
Design code for Pipe, fittings,
flanges & valves.
PIPES STD :
1. ANSI B36.19 –Stainless steel pipe
2. ANSI/ASME B36.10M : Welded & seamless wrought steel piping
FLANGES & Gasket STD. :
1.B16.5: Pipe flanges & flanged fittings (Less than 24”NB size)
2.B16.47 : Pipe flanges & Flange fittings
(Size more then 24”)
3.B16.20 : Ring –joint gaskets & groove for steel pipe flanges
Fittings & Valve STD. :
1. B16.25: Butt welding END
2. B16.10 : Face-to-Face and End-to-End dimensions of ferrous valves.
3. B16.9 : Factory made wrought steel Butt welding fitting
4. B16.14 : Ferrous pipe plugs, Bushing, and locknuts with pipe threaded.
5. B16.11 : Forged steel fitting, socket-welding and threaded.
PRESSURE VESSEL CODE & STANDARDS
ASME SEC –VIII –DIV-1&2 --PRESSURE VESSELS
IS 2825 (INDIAN STANDARD FOR PV)
---------------------------------------------------------------------------------------------------------------------
ASME SEC-VIII-DIV-3 ---- HIGH PRESSURE VESSEL DESIGN
---------------------------------------------------------------------------------------------------------------------
API -650 & IS 806 ---- FOR STORAGE TANK
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API -620 ---- FOR LOW PRESSURE STORAGE TANK
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API -620 & BS 7777 ---- CRYOGENIC STORAGE TANK
-------------------------------------------------------------------------------------------------------------------
ISO R831 / IBR ---- FOR STEAM PRODUCING, STEAM STORAGE CATCH
WATER VESSELS
-------------------------------------------------------------------------------------------------------------------
IS 875 / SITE DATA ---- FOR WIND LOAD CONSIDERATION
------------------------------------------------------------------------------------------------------------------
IS 1893 / SITE DATA ---- FOR SEISMIC DESIGN CONSIDERATION
-----------------------------------------------------------------------------------------------------------------
WRC BULLETIN # 107, 297/ PD 5500 – FOR LOCAL LOAD & STRESS ANALYSIS
-------------------------------------------------------------------------------------------------------------------
PRESSURE VESSEL
DESIGN,MANUFACTURING
& TESTING AS PER ASME
SEC-VIII DIV.1
PARTS OF THE PRESSURE
VESSELS
1. HEADS/END CLOSURES
2. SHELL
3. NOZZLES
4. SUPPORTS
5. NOZZLE REINFORCEMENT PADS
6. INTERNALS & EXTERNAL
ATTACHMENTS
Design considerations
FOLLOWING LOADINGS TO BE CONSIDERED IN DESIGNING THE
VESSELS AS PER ASME SEC. VIII DIV. I ( CLAUSE UG-22)
TYPE OF SUPPORTS
1. LEG TYPE SUPPORT
2. SKIRT TYPE SUPPORT (CYLINDRICAL/CONICAL) – USING A D
MARKBLATTER
3 BRACKET TYPE SUPPORT
4. SADDLE SUPPORT – THIS SUPPORT DESIGN USING ZICK ANALYSIS
MATERIAL OF CONSTRUCTION FOR VESSEL
ASME LISTS THE DIFFERENT TYPES OF THE MATERIAL FOR PLATES,
FORGINGS, PIPES, TUBES, FLANGES & FITTING. --- ASME SEC II PART
A,B,C & D
EQUIPMENT TEST :
– HYDROTEST --> 1.3 x DESIGN PRESSURE (UG-99)
– PNEUMATIC TEST ---> 1.1 x DESIGN PRESSURE (UG-100)
EFFECT:
1. SUSCETIBLITIES TO BRITTLE FAILURE
DECREASES.
2. RESISTANCE TO STRESS CORROSION
CRACKING INCREASES.
3. DIMENSIONAL STABILITIES INCREASES.
PWHT PARAMETER
1. HEATING RATE
2. SOAKING TEMPERATURE
3. COOLING RATE
PWHT CODE REQUIREMENT
MATERIAL HOLDING TEMP. (F) MIN HOLDING
TIME
------------------------------------------------------------------------------
P-1,3,4 1100-1250 1.0 Hr/inch
(CS & LAS)
------------------------------------------------------------------------------
P-6 1250-1400 1.0Hr/inch
(Martensitic SS)
-------------------------------------------------------------------------------
P-8 PWHT neither required nor prohibited
(Austenitic SS)
-------------------------------------------------------------------------------
REQUIREMENT OF PRODUCTION CONTROL
TESTING- PTC REQUIREMENT
PTC SIMULATES THE ACTUAL WELD JOINT WITH THE BASE
MATERIAL & WELDING CONSUMABLES FROM THE SAME HEAT &
MELT AS THOSE USED IN ACTUL JOINT.
THE PTC UNDERGOES IDENTIAL FABRICATION SEQUENCE, DONE
BY THE SAME WELDERS, SAME WELDING PARAMETERS WITH SAME
CONSTAINTS SIMULATED AS THAT OF JOB.
TYPES OF PRODUCTION TEST COUPONS
1. THE SMULATED WELD COUPON – STC
2. THE FINAL TEST COUPON – FTC
STC – THIS IS BASICALLY THE TEST COUPON OF THE WELD JOINT,
WHICH IS SUBJECTED TO THE SIMULATED HEAT TREATMENT
CYCLE, TAKING INTO ACCOUNT OF ALL POSSIBLE EVANTUALITIES
LIKE REPAIRE, ADDITIONAL HEAT TREATMENT ETC.
FTC – THIS IS BASICALLY THE TEST COUPON OF THE WELDMENT,
WHICH IS SUBJECTED TO THE ACTUAL HAET TREATMENT SEEN IN
THE JOB. THIS COUPON IS MADE SIMULTANEOUSLY WITH THE JOB.
HYDRO & PNUMATIC TESTING OF PRESSURE VESSEL
HYDROTESTING IS TO DONE AS PER ASME SEC VIII DIV-1-CL UG-99
HYDROTEST PRESSURE =
1.3 X (P design) x (allow stress at test temp/ allow stress at
design temp)
TEMA CLASS -
– TYPE R : FOR THE GENERALLY SEVERE REQUIREMENTS OF PETROLEUM & RELATED
PROCESSING APPLICATIONS.
– TYPE C: FOR THE GENERALLY MODERATE REQUIREMENTS OF COMMERICIAL & GENERAL
PROCESS APPLICATIONS.
– TYPE B: FOR CHEMICAL PROCESS SERVICE.
Common Features
Jurisdiction may have requirements in addition to Code
MNW DEOXY-TOWER:
A CASE STUDY
DE-OXY TOWER
G.A. DRAWING- ELEVATION
PLAN
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