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2020 - Kemira FennoPol Composite Polymer ABTCP Tres Lagoas Brazil - Final - 2
2020 - Kemira FennoPol Composite Polymer ABTCP Tres Lagoas Brazil - Final - 2
Celulose e Papel
de Três Lagoas
Agenda
• Technology overview
Industry Challenges
de Três Lagoas
For the Papermakers the consequences are quality and productivity losses
Market needs
Celulose e Papel
de Três Lagoas
ITS A NOVEL POLYMER ENGINEERED FOR DUAL FIXATION AND FLOCCULATION IN ONE PRODUCT
• 3-D structure
• Improves flocs density leading to higher efficiency
• pH resistant
• High performance over a wide range of conditions
8ª Semana de
Celulose e Papel
de Três Lagoas
Flocculation mechanism
Anion ++++
- (salt) +
Fiber -+ -
+ -+ fines
+ - Anionic ++++ - Anionic trash
Fiber -
+ - trash fines
Fines + -
-
+ - + flocculated +
Polymer collapsed + +
Polymer open
Cation
Cation(salt) ++++- Anion
+ (salt) +(salt)
+
-
Fiber
- - Fiber
-
8ª Semana de
Celulose e Papel
de Três Lagoas
Compliant with BfR, FDA, GB-9685, EU-ecolabel, Nordic Swan and Blue Angel
New co-Polymers
PROCESS OVERVIEW
Equipment: Dissolved air flotation unit ( DAF )
Fiber Type: TMP/OCC
CUSTOMER NEEDS
Improve DAF efficiency and contaminants removal
Reduce Turbidity
RESULTS
47% TSS reduction
49% Turbidity reduction
10% reduction in polymer dosage
8ª Semana de
Celulose e Papel
C O M P E T I TO R RE F E R E N C E
PROCESS OVERVIEW
Equipment: Belt press and screw press
Grade: Market pulp, BCTMP
Fiber Type: SW/HW
Sludge Production: 50 dry t/d
Sludge Composition: Bio sludge ratio 40 – 50%
Sulfuric acid used for secondary sludge lysis
CUSTOMER NEEDS
Increase drainage and equipment throughput capacity
Reduce sulfuric acid consumption and corrosion problems NE W C O - P O LY M E R
Reduce ETP operating costs
RESULTS
50% polymer reduction
23% cake solids increase
25% sulfuric acid reduction due to superior dewatering
Increased equipment capacity with ability to extract more sludge
8ª Semana de
Typical applications:
• Waste water treatment
(Primary, secondary & tertiary inlet/ outlet)
• Sludge dewatering ( press filtrate) and DAF
PAC Poly
Influents Sedimentation
(from the Paper
Mill)
DAF
8ª Semana de
Celulose e Papel
Conclusion
de Três Lagoas
Our new co-polymers are engineered for dual fixation and flocculation in one product.
These co-polymers are manufactured with optimal charge distribution, and inside the
polymer structure, the size and number of building blocks are controlled.
We have learned that these new products represent a real game changer in processes
with difficult conditions where performance of “conventional’ Polyacrylamides is less
than desirable.
We help our customers to improve their operations and reduce their water
consumption by providing a solution to boost their solids-liquid separation and
contaminants removal
8ª Semana de
Celulose e Papel
de Três Lagoas
PASCAL MORIN
MARKETING AND APPLICATIONS MANAGER
PULP & PAPER / WQQM / AMERICAS
Obrigado!