Professional Documents
Culture Documents
CLASSIFICATION SOCIETY Changes
CLASSIFICATION SOCIETY Changes
CLASSIFICATION SOCIETY Changes
Survey Programme
(ESP)?
The way ships are maintained has changed since last decade or two.
Rarely will it happen that a seafarer completes his contract without the ship going
through any survey or inspection.
It is now surveys and inspections all the way.
We have one or more surveys and inspections to cover each element of the ship.
For example, surveys for safety equipment certificate ensures that ship’s safety
equipments are maintained in the way these should be.
Safety construction, load line certificate surveys deal with the construction part of the
ship.
So where does “Enhanced survey programme” fit in all this and why do we have this?
To understand that let us briefly go to the history of the enhanced survey programme.
Why Enhanced Survey Programme?
The Enhanced survey programme is applicable for bulk carriers and oil tankers.
Definitely, IMO found something grossly wrong with these ships. Something so wrong
that they had to bring more stringent regulation for these type of ships.
So many ships and lives lost !!! All because something was
wrong with either the design of the ship or with the
maintenance of the ship.
During this period, the number of oil tankers lost may not be
as many as bulk carriers but oil tankers were included for the
requirements of ESP because of cargo these carry.
– Annual
For ships of 15 years of age and over, inspection of the outside of the ship’s bottom
should be carried out with the ship in dry-dock. For ships of less than 15 years of age,
alternate inspections of the ship’s bottom not conducted in conjunction with the
renewal survey may be carried out with the ship afloat.
In any kind of survey, i.e. renewal, intermediate, annual or other surveys having the
scope of the foregoing ones, thickness measurements of structures in areas where
close-up surveys are required should be carried out simultaneously with close-up
surveys
I have just given a couple of bullet points about what these guidelines are.
If you get your hands on ESP code, you will see that these guidelines provide much
more details than this.
It covers the minimum requirements for the inspection of ship’s hull and structure during each type
of survey. The structures like
•Cargo holds and hatch covers
•All pipings
•Ballast tanks
•All Hull plating
•Watertight bulkheads
It also guides about the extent the inspection (overall survey or close up survey) for each of these
elements during these surveys.
The overall survey is intended to report the overall condition of the hull structure. For example, as
per ESP code during the annual surveys, the overall survey of the cargo tanks need to be carried
out.
This would mean that surveyor needs to do the good visual inspection of the cargo hold.
Close up survey is a survey where the details of structural components are within the
close visual inspection range of the surveyor, i.e. normally within reach of hand.
Again as per ESP code, a Close-up survey of cargo holds is required during renewal
survey. So during renewal survey, each part of cargo hold need to be in hand reach range
of the surveyor.
So shipowner may need to arrange for scaffolding in the cargo holds.
Now that we know few things about ESP, let us understand the process involved in the
ESP.
1. Survey Programme
ESP code requires that a survey programme is developed before
the renewal survey.
The survey programme document gives the complete detail of
what needs to be inspected and what resources are required
to conduct the survey.
Survey programme gives the inspecting surveyor a written plan
to follow.
Survey programme is sometimes also called “Survey planning
document”.
The purpose of this planning document is to identify the hull
related critical areas that must be inspected during the renewal
survey of the ship.
But how these critical areas are identified? These few
resources help in identifying these critical areas.
i) ESP Code
So the guidelines given in the ESP code becomes the first resource on the basis of what
“Survey programme” or “Survey planning document” is developed.
ii) Survey planning Questionnaire
Before survey programme is developed, the ship owner is required to complete a
survey planning questionnaire.
Ship owner is supposed to provide information on
Any hull related deficiencies identified during PSC inspections of the ship
Any hull related non-conformities issued during SMS audits
Cargo carried history of the ship to get the information on how frequently corrosive
cargoes are carried that has the potential to damage the coating.
The condition of the coating as per the ship owners inspection of the ship spaces.
The ship owner’s response on this questionnaire is considered while developing the
survey programme for the ship.
For example, if in the survey planning questionnaire it is noted that cargo hold #1 has
carried high sulphur coal very frequently, this hold may be subjected to more strict
inspection.
In this case, survey programme would include more areas for a close-up inspection
and thickness measurement of cargo hold # 1, above the minimum requirements of
ESP code.
iii) Damage history
There is this one last information that is taken into account while
developing the survey programme for the ship.
Not only for the ship in question but also for the sister ships.
If the ship or its sister ships have suffered frequent damage of one
particular area, that area is identified for more close up inspection
during the renewal survey.
iv) General damage trends in the industry
Based on this, the class surveyor may extend the scope of thickness
measurement.
4. Survey Reporting
Once the survey is complete, it is time for creating the report
for the survey that will show the summary of all the surveys
done and its outcome.
The reports that need to be generated are
Condition evaluation report
As the name suggests, this report gives the complete report
of the renewal survey conducted for the ship.
For example, it would give the actual condition of the tank
coating.
As per the ESP code, the condition of the tank coating need to
be defined as any one of these
Good
Fair
Poor
If a condition of class is issued to the ship as a result of renewal survey, the details of
the condition of class will also be provided in the condition evaluation report.
Condition evaluation report would also have the details of any memorandum of class
issued to the ship.
Condition evaluation report also documents and highlights any area that has been
observed to have “substantial corrosion”.
Thickness measurement report
Condition evaluation report will provide the summary of
thickness gauging report and any area of concerns identified
in thickness measurement.
But we also need to have the complete thickness
measurement report with all the measured readings of the
hull structure and tanks.
This thickness report is required to be sent to the flag state.
What ship staff need to know about ESP
And now the most important question. What exactly ship staff
need to know about ESP?
First, ship staff needs to know what all inspections and
surveys are required to be done as per ESP.
This we already discussed so far in this post.
But the most importantly, ships staff need to maintain an ESP
file on board.
This file will have
Survey reports related to hull structures
Condition evaluation report
Thickness measurement report
Master has to make sure that these records are available in the ESP file.
After the renewal survey, it takes some time for ship’s classification society to
prepare condition evaluation report.
So condition evaluation report may arrive on board after one month from the
completion of renewal survey.
During any inspections, the master must be able to convey this fact to the inspectors
who may want to have a look at the condition evaluation report.
They must know if any areas with “substantial corrosion” are identified in the
condition evaluation report.
Also, they must know if any tank coating has been graded as “Fair” or “poor”.
Whenever ship staff is making the routine inspection of these sections of hull
structure, particular attention must then be given to the areas identified to have
substantial corrosion or with tank coating as “Fair” and “poor”.
What is the role of ship’s Crew In ESP?
– The Master of the ship needs to report the results of the inspection
and record the same in the ship’s logbook. The data recorded should
clearly identify the tank, compartment or cargo hold subjected to
testing along with a date, time and outcome of the inspections carried
out during the testing
– Before the survey is carried out, a Survey planning meeting within
the ship crew and another one with the surveyor and the owner’s
representative (usually the ship crew) to be conducted to ensure clear
communication between all parties during inspection
Name of the body which has carried out the audit to issue the document of
compliance.
UWILD
Large vessels are required to be inspected thoroughly every year, as well
as have a secondary inspection every three years and half decade by a
classification society in order to remain certified to be in operation.
Why do these classifications exist? Classifications began as technical
assessments for marine insurers in the second half of the 18th century
(IACS 2011). What started as a program for insurers to protect their
interests developed into a fair assessment by a third party organization
with all stakeholders’ interests in mind.
All inspections, above board and below the surface, are to be completed by the ABS
certified inspector from the vessel’s company with a ABS employed surveyor in
attendance. The surveyor’s responsibility is to ensure that all visuals of the vessel’s
hull, motors, ballast tanks and maintenance equipment are in operating condition. If
an area is suspected of needing repair, the vessel can be placed on temporary
suspension without losing certification, while a repair is made and reassessed by the
inspector and surveyor once again.
The inspections occur annually, with additional focuses in three and five year time
periods. These are referred to as Annual, Intermediate and 5 Year Inspection Intervals.
Annual Inspections
The areas of a vessel that must be examined and reported for the surveyor annually are:
Shell Plating
Dry-Docking
of Ships?
What is Extended Dry-Docking of Ships?
• According to SOLAS regulation, every sea-going
vessel has to undergo two dry docks within a period
of 5 years. A ship in dry dock is a ship out of service.
Dry docking is a complex process which is both
expensive and time consuming. It is a necessary evil
which ship owners, operators, and crew members
have to go through when the time requires. With
two compulsory dry docks within a period of 5
years, it is a stressful task for ship owners and
personnel who have to go through a lot of planning
and preparation for the dry docking activity.
What is Extended Dry-Docking of Ships?
• Planning of dry docking starts several months before
the scheduled date. A number of things needs to be
arranged starting from the convenient place for dry-docking
to arranging spares and on-shore maintenance staff.
Moreover, it is often seen that ships have to take a totally
different route for a suitable dry dock place as most of the
time the desired facility is not available when needed. This
is very common with larger vessels.