1

SCR

SCR

Population of CDTS Coaches

Make VCW AIKON Total BZA Depot 35 8 43 HYB Depot 8 44 52 Total 43 52 95

3 SNo 1 2 3 4 5 6

Summary of Problems on CDTS

Nature of defects No of defects

SCR
%ge of defects

7 8 9 10 11 12 13 14 15

Bottom slide valve jam with bottles and clothes Press to Flush not working No power supply Pressurizer valve defective Inlet valve jam due bottles and clothes Pressurizer leaking water leaking from commode pan emergency flush knob defective Solenoid valve leaking emergency flush knob missing Control box door worked out Control box door missing Emergency flush knob leaking wall protector pipe defective Air leaking in panel board

945 102 91 60 55 54 49 45 44 38 36 35 23 22 21

55.01% 5.94% 5.30% 3.49% 3.20% 3.14% 2.85% 2.62% 2.56% 2.21% 2.10% 2.04% 1.34% 1.28% 1.22% Contd

4 SNo 16 17 18 19 20 21 Nature of defects No of defects %ge of defects

SCR

22 23 24 25 26
27 28 29 30 31 32

speed sensor wire disconnected Pressurizer valve pipe worked out Control box wires disconnected Feed pipe leaking No water supply door lock defective Control panel water leaking inside pipe broken No air supply Solenoid valve missing CDTS tank bottom loose Converter defective Y-1 valve defective Pressurizer tank bracket welding given up Y-1,2 valve defective Inlet valve closing with heavy noise Y-3 valve defective Grand Total

16 14 10 10 9 6 5 5 4 4 3 3 3 2 2 1 1 1718

0.93% 0.81% 0.58% 0.58% 0.52% 0.35% 0.29% 0.29% 0.23% 0.23% 0.17% 0.17% 0.17% 0.12% 0.12% 0.06% 0.06% 100.00%

SCR

Design Problems
Common

SCR

Depth of Flapper Valve

Depth of flapper valve from throat of commode pan= 380 mm

Depth from top of commode pan to throat= 145mm

SCR

Location of Control Panel

Rubber Hose between commode pan and retention tank

SCR

VCW

AIKON

SCR

Retention tank Fitment

VCW

AIKON

10

Pulse Generator

SCR

AIKON VCW

LOCO

11

SCR

Feed Pipe Supply

12

SCR

Spring problem of Flush Valve

13

SCR

Emergency button-Bypass valves

AIKON

VCW

14

Water pressurizer

SCR

VCW

AIKON

15

SCR

VCW - Under gear

16

SCR

Pneumatic pipe connections

17

SCR

VCW-Bottom slide valve Single cylinder

18

SCR

AIKON- Bottom discharge valve cover rusting

19

SCR

Double Piston Metallic-Non metallic

20

SCR

Clogging- Strainer

21

SCR

Maintenance Problems
1. Human excreta at stations/station. Yard-transferred to pitline 2. Technician-safaiwala 3. Requires Heavy maintenance 4. OBHS Staff- training

22

SCR

Maintenance Problems
Requires test stands for the following subassemblies
PLC Converter Solenoid valve Flapper Valve Slide Valve Pulse generator Water Pressurizer

23

SCR

Maintenance Problems
Additional Technical staff and safaiwalas required Bench marking warranty period-spares warranty period-breakdown maintenance & schedules

24

AMC PROBLEMS
The AMC to includea. Daily Maintenance- Staff and materials. b. Spares & Test Stands both makes

SCR

c. Disassembling is to be done in 2 working days during B Schedule- B schedule within 6 hrs d. Minor Depot as min No of coaches is 32- CDTS coaches may be formed in rakes separately that too same make . Rake nomination e. Rooms for each manufacturer 4 rooms