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EVO Training Manual For The 5
EVO Training Manual For The 5
EVO Training Manual For The 5
pm07 Print mode for a maximum vertical resolution of 7 drops. For quick, but relatively small 1-line printing.
the value for the minimum high voltage in SETUP must be reduced in order to attain of the minimum
character height
pm15 Print mode for a maximum vertical resolution of 15 drops. For very fast 1 - or 2-line prints.
pm_A24 Print mode for a maximum vertical resolution of 24 drops. For fast, up to 3-line prints.
pm_B24 Print mode for a maximum vertical resolution of 24 drops. For higher quality, more than 3-line prints.
pm_15 Printmode für eine maximale vertikale Auflösung von 15 Tropfen. Für schnelle, maximal 2-zeilige Drucke.
pm_24 Printmode für eine maximale vertikale Auflösung von 24 Tropfen. Für qualitativ maximal 3-zeilige Drucke.
pm_32 Printmode für eine maximale vertikale Auflösung von 32 Tropfen. Für qualitativ höherwertige, maximal 4-
zeilige Drucke.
Regardless of the selected print mode is the ability to affect the printing speed of the optimization setting
Quality The automatic drop-saving mode is off. Best print quality. (more non charged drops
between charged drops)
Normal The automatic drop-saving mode is on. Higher speeds with reduced print quality
possible. (Less non charged drops between charged drops)
Fast The automatic drop-saving mode is on.
Maximum print speeds with reduced print quality possible
(Lesser non charge drops between charged drops than normal)
The smaller the print mode is selected, the higher the maximum possible printing speed.
Schulung alphaJET evo - Familie erstellt: Manfred Ziegler Seite 3
Printing speeds The following print speeds are possible for a printer with a 70 micron nozzle
The smaller the print mode is selected, the higher the maximum possible printing speed
Directory Hierarchy
Up, i.e. go to parent folder, appears only when a
directory is selected
Opening the keyboard
window,
• The first letter to be
Preview of the
entered jump the
selected text
cursor to a file
Beginning with that
letter
Cursor - keys to
scroll up scroll
Folder with down
Print Labels
Select the desired
text in the text
selection
Print
Labels
Label Editor
Editor-Anzeige
WYSIWYG Vorschau
des Drucktextes
(WYSIWYG - what you
see is what you get)
Zoom in and out on
the editor display
Scroll in the
editor screen to
the left
Information on type of
object: Text, code, matrix,
line, rectangle, ellipse, or
Logo
Information on the
number of objects in the
editor display
Information on position
and size in pixels
W Width
H Height
Select Object
Select an object displayed in the editor by pressing
The “Object Info” identifies the current object
Data object
Create Barcode-object
The object may contain static
and dynamic elements (numbers,
date, time, or
shift)
Object may not contain any data
fields
Data Object
Create data matrix code object
The object may contain static and
dynamic elements (numbers, date,
time, or
shift) Create new Create new
Create barcode-data field Create data matrix
Object may not contain any data ellipse object rectangle
fields Filled from outside via data field object
interface (via field index)
Filled from outside via
interface (via field index)
Note
The text object can contain multiple elements, eg ie from one or more static text elements + time element (-
s) + counter-element (-s) +-layer element (s) all elements are then in the print text editor in a common
format and framework of which case are always formatted in common
Select Element
Select the previous
Preview
element in the preview
Preview of the created
text object The element type of the
selected element is
Edit selected displayed
element
Edit the element
Select Element
selected in the
Select the following
preview
element in the preview
Preview
Shows currently
selected settings
Selection list
Select list: Height
font
List of the available
List of available type heights
fonts
Push button: Font format Push button: Font format italic Push button: Font format underlined
bold Selected font becomes italic Selected font becomes underlined
Selected font becomes bold
Cursor - keys to
scroll up scroll
down
Copy file(s)
New folder Rename file Simple selection Multiple selection Delete file(s)
Copy selected
Create new Change the A file can be Several files can Delete selected
file(s)
folder existing file names of selected for be selected for file(s)
the selected file copying or deleting copying or deleting
Directory hierarchy
Change upward, i.e. into a higher-order folder
This is only displayed if a directory has been selected
Cursor - keys to
scroll up scroll
preview function of down
the selected text
Select the desired
text in the text
selection
Folder with
print labels
Print
Labels
Add
Takes over the format
Preview
variables selected into
Preview of the the "Date/time format"
selected format. field
Example: Current
Time:
14:23:57
Select List:
Date/Time-Format
List of the available
format variables
configuration
Configuration of expiry
date, minute clock,
and leading zeroes
Schulung alphaJET evo - Familie erstellt: Manfred Ziegler Seite 20
Label-Editor / New Object / Text Dialog / Date/time-Format / Date/time-configuration
Shift 1-4
One layer is for example Start time of layer 1 to layer 2 start time.
Layer objects activate
: Shift X off / : Schift X on
0-9
Codabar
6 special characters 46 yes
Mod10
- $ : / . +
EAN 13
0-9 (only numbers) 13 no
Out of date!
EAN 8
0-9 (only numbers) 8 no
EAN 128 C 46
0-9 (only numbers)
yes
Schulung alphaJET evo - Familie erstellt: Manfred Ziegler Seite 23
alphaJET evo / tempo Barcodes 2 Character set Set variable character length
EXT-2 0-9 no
2
(only numbers) (Additional code)
EXT-5 nein
0–9
5 (Additional code)
(only numbers)
Out of date!
ITF-14 0–9
14 no
(only numbers)
ITF-16 0-9
16 No
(only numbers)
Pharmacode 0-9
9 Yes
(only numbers)
UPC-12
0-9
12 No
(only numbers)
UPC-8
0-9
8 No
(only numbers)
Schulung alphaJET evo - Familie Schulung alphajet
erstellt: evo / tempo
Manfred Ziegler 24
Seite 24
0-9 A-Z a-z
Label-Editor / New Object / Barcode-Dialog
Quiet zone – A Calculate checksum
Depending on the barcode, this function is
mandatory, optional or not available
indicates the left-side distance between the bar
code or bar code / plain text and adjacent property : calculate checksum off / : calculate checksum on
in the print text. Given in pixels.
Module height
Quiet zone - B
Indicates the right-hand distance between barcode or Indicates the height of the barcode
Barcode/clear text and without clear text. Details in pixels..
neighboring object in the print label. Details in pixels.
Invert Fill
Invert selected object Fill the selected object
Invert Fill
Invert selected object Fill the selected object
*Attention !
Max. Print size note:
alphaJET evo pro: 48 Pixel
alphaJET evo standard 32 Pixel
alphaJET tempo pro 24 Pixel
alphaJET tempo standard 16 Pixel
Directory hierarchy
Change downward, i.e. into a lower-order folder, or to a lower-order file
This is only displayed if a directory has been selected
Directory hierarchy
Change upward, i.e. into a higher-order folder
This is only displayed if a directory has been selected
Cursor - keys to
scroll up scroll
down
Select the desired
Preview window of text in the text
the Logo file selection
Folder with
Logo files
Logo files
Accepting selection
window and leave
Cancel and exit window selected logo will be
Changes are not accepted inserted
en
Configuration
Cursor - keys to
scroll up scroll
down
Select the desired
text in the text
selection
New folder Rename file Simple selection Multiple selection Delete file
Copy file
Create new Change the existing A file can be Several files can Delete selected file
Copy selected file
folder file names of the selected for editing be selected for
selected element editing
Directory hierarchy
Change upward, i.e. into a higher-order folder Opening the keyboard
This is only displayed if a directory has been selected window, the first letter t
entered will cause the
cursor to jump to a file
File Name
the highlighted setup
Cursor - keys to
scroll up scroll
down
Folder with
Select the desired
Configuration
configuration in
Files
the configuration
selection
Configuration
File
: deactivated : activated
Type of standardization
Type of standardization
if the values for distance and cycles / distance are known.
Print Control
Start Button: Printing with each push of the button “Ready for Printing" in the Start window.
Forwards
Product sensor signal
only with defined
Input field: Distance [mm] FORWARDS product
Input only possible when flow direction
Continuous printing print start
and Repetition selected.
Backwards
Distance between the Product sensor signal
print images (End -> Start) only with defined
BACKWARDS product
flow direction
Options
Opportunities for setting ...
OPS (OverPrintSuppressor) Both
WSM (distance measurement) Product sensor signal
Alarm relay with defined
BACKWARDS and
FORWARDS product
flow direction
Input field: Ignore print marks
Delayed triggering of printing by ignoring the defined number of product sensor signals. For instance, an entered value
= 3 means that three product sensor signals are ignored and that printing is triggered on the fourth signal..
OPS off
never ->
function Count always on
deactivated
: the product counter is only
incrementing when the printer
OPS while printing is printing , when pressing the
stop button or when you open
Printing -> function only
the top flap the counter stops
active during print output incrementing
Textlist
TL load
New Text List. The print order stored print texts can be defined in
load already created text lists playlists.
* available only for alphaJET evo professional * available only for alphaJET evo professional
The flight-time-compensation function is executed by reducing the Print position, i.e. the offset between the product sensor and the printer output at a
higher speed. For that reason, the value of the Print position must be high enough when setting the flight time compensation.
In case of regular accelerations (e.g. belt conveyor supplied with pulses), the selected Print position value should not be too high. Otherwise, the
change in speed would lead to errors in the resulting print position (Please see the Configuration window
Gap
Distance of the current
Add Button print text to the following
Adds new text to the text print text
list Offset
Alternating
Printing text is printed
alternately normal and
upside down
Remove button
Remove text from text
Upside Down
list
Printing text is only
printed upside down
ExtSelect
Selection of the printing text
by combining the signal level of New Text List Open Text List Save Texlist
I / O interface Create new text list Open Existing texlist Save Current Texlist
Ink System
alphaJet Evo
55μ nozzle: 3000 mbar ± 30 mbar
70μ nozzle: 2500 mbar ± 30 mbar
Alphajet Tempo
55μ nozzle: 4200 mbar ± 30 mbar
Regular value: 0
Tolerance range: values between -25 and
+25 are possible,
Warning: at values from -30 and +30,
Deactivation: at values from -125 and
+125.
Display field: Fill time [s] Display field: Visco bottom
Filling time of the viscometer in Shows whether the bottom ink
seconds sensor in the viscometer is covered
or not.
Schulung alphaJET evo - Familie erstellt: Manfred Ziegler Seite 47
Ink System III Display field: Solvent empty
Push button: Suction pump Flashes until the stipulated pressure has been reached
(see ink system > setup).
This function switches the
suction pump of the print head
on and off.
Requirements: Continuous phasing is switched on. This value largely determines the shape of the drops separated from the ink jet.
For the setting process, the ink must turn on (not print-ready) and the print head must be closed. The machine should have reached its
operating temperature. Begin with a modulation value of 5. Now increase it step by step (with the plus key) and at the same time, observe the
circular display. The circle segments visible there change their position (anti-clockwise). Increase the modulation until the circle segments no
longer change their position. This is the so-called reversal point. In practice, it can be recommended to set the modulation voltage a little
below the reversal point, in order to safely prevent any possible over-modulation. If you observe the ink jet through the inspection window in
the print head, the ink jet should break up into drops of equal size. The little flags on the drops must
point upwards (to the nozzle).
The modulation is too high if these point downwards.
If no additional droplets form, so-called satellite droplets, the modulation
voltage is too low.
ModVolt Input
Peltier Output Voltage
This value is the measured
act.ual Voltage of the Peltier
mod-voltage input. One digit
element regulated ==> voltage
corresponds to approximately
during operation variable voltage
0.24 V. It is quite possible that
range 0V to 5V corresponds to
have the set voltage and the
approximately one digit
Mod-voltage measure slightly
approximately 0.002 V
different values.
Peltier Output Current
Actual Current of the Peltier
element range from 0 to 2000mA
One digit corresponds to about
2mA
Presspump Output Voltage
actual pressure pump voltage Presspump Output Current HV_Control_Value
regulated ==> variable voltage Actual flow of the pressure pump, This value shows the actual output of the HV controller.
during operation. Range 0 to 15V the Power indicator is not linear. When the HV regulator on, this gives a value between 101
One digit corresponds to and 1549
approximately 0.01 V
System
Licenses
Operating hours counter Comm
Displays the licenses Date Name Versions
Display of the operating Communication Displays the
granted for the machine Abbreviations for
hours or total operating settings (USB, versions of the
Licenses are granted Weekday names
hours (life counter) Ethernet, and serial machine components
by a hardware dongle and month names
Resets the operating interfaces
set
hours counter.
Licesense ID
Printer Type
License
No license is
displayed, then the
dongle is not plugged
or not properly in its
socket on the
motherboard
Licences
Port - Address
IP address and port
number together form a
settings
communication endpoint
for Com 1
(Socket) for the
assignment of data
packets to the next higher
level
DHCP enable
in appropriate
circumstances can be
assigned dynamically
using Dynamic Host
Configuration Protocol
to the printer's IP USB Unlock Setting the baud rate
address Enabling the USB port i.e. the rate at which the communication via
the serial interface between two devices
Abbreviated
when enabled uses
the abbreviated
names
Abbreviations
for the day names or month
names
Weekday Names
Month name
Defaults The list of week day
The list of month
Resets the names to names will appear
names will appear
the default values
Display field:Forward
The direction of product
movement is displayed.
: Backward
⌧: Forward
Remove
remove selected right
Remove
remove selected right
Cursor - keys to
scroll up scroll
down
Select the desired
text in the text
selection
New folder Rename file Simple selection Multiple Copy file(s) Delete file(s)
Create new Change the existing A file can be selection Copy selected file(s) Delete selected
folder file names of the selected for Several files can file(s)
selected file copying or deleting be selected
for copying or
deleting
1 Gutter
2 Solvent squirt
bottle
Switch off the unit. After switching off, the suction pump will run for approx. 2 – 3 more minutes.
During this time, rinse the gutter with solvent for approx. 10 seconds.
Hold the open print head over a vessel with the ink jet outlet pointing downward.
After cleaning the print head, dry it with absorbent paper.
1 Nozzle Closure
For reliable starting of the printer you will need to squirt solvent onto the nozzle closure to loosen it if it is dirty.
Hold the open print head over a vessel with the ink jet outlet pointing downward.
Rinse the nozzle seal and rotating lever with solvent until the dried ink residues have dissolved.
During the cleaning procedure, open and close the nozzle seal several times using the "Open
nozzle seal" key (see Ink system / service menu).
Alternatively, the nozzle seal can also be opened and closed manually with the rotating lever.
After cleaning the print head, dry it with absorbent paper.
Enter all work on the ink system, safety glasses and protective gloves!
1 Main Filter
2 Ink return
filter
3 Pre filter
4 Ink filter
5 Solvent filter
Solventfilter (5)
Switch off.
Unscrew the hose coupling from the filter output.
When loosening the connections a small amount of leakage. Ink residues absorb with absorbent
paper. Old bottle cap including solvent filter replaced by the new closure
Hose coupling on the new screw cap bottles.
Solvent filter is changed.
Front of Gutter
Allen Screws
The correct position is centered in the jet
pipe and Catch in the front third of the
gutter .
outlet
slot
After turning on the jets alpha, a self test is started, the checks include the following areas:
This test is passed, the alphaJET goes into print-ready state. Previously, the following areas are examined: