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Gathering PT Exsol
Gathering PT Exsol
by:
Prof. Ir. Chaidir Anwar Makarim, MSE., Ph.D
Abstract: Since last decade, Forensic Geotechnical
Practice in Indonesia had gained National and
International recognition through its involvement in
solving construction disputes with: Contractors,
International Insurances, Government,
Developers/Owners, and/or other Private Sectors.
PERCENTAGE OF CONSTRUCTION CASES
SOLVED IN BANI
Et cetera Energy and Transportation Insurance
4.6% Mineral 2.5% 1.7%
Resource Construction
7.5% 30.8%
Agency
3.8%
Leasing
20.8%
Trading
15.0%
Investation
6.7%
Registered Arbitration Case in BANI
Period of 2009-2013 (Source : BANI, 2014)
International
18%
Domestic
82%
50%
40%
30%
20%
10%
0%
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Since risk includes both the cost of failure and the probability of
failure, we will define risk as the product of the probability of
failure and cost of failure.
CASE-1
FLOOD INCIDENT IN A
DIVERSION TUNNEL OF A
DAM
Location and Background
Diversion Tunnel is located below the spillway at an elevation of + 164.00 meter,
construction type selected in this section is circular reinforced concrete lined,
reinforced with rock bolts and steel ribs on the body of diversion tunnel. The
Tunnel + 550 meter length and 10 meter of diameter. Diversion tunnel is
expected to drain the water discharge plan for 3200 m3/second. Dam project is
the result of cooperation of four governmental contractors in Indonesia.
This case position is related to a construction
claim of flood incident and roof collapsed in a
diversion tunnel that both of them took place in
year 2010, at Dam Project-Java. The successful
Novum are found in both of cases. In the flood
incident, the successful Novum was : the
extreme climate anomaly of La Nina caused
the increasing rainfall intensity, and
eventually impact to water entered the diversion
tunnel and causing extensive damage.
The Cause of Flood
Debit of the river in November 2010 was at the optimum level. This was the
result of extreme climate Anomaly as explained below.
Existing conditions of river at The Outlet & Plunge Cofferdam Collapsing by left side of The Plunge
Pool area (Project Report, 2012). Pool (Project Report, 2012).
These all means that extreme weather in 2010 created floods in the area near the dam.
Rainfall records from BMKG Climate Station at the upstream of River showed that
during the month of November rainfall was almost comes daily. It is obvious that data of
rainfall volume from the 3-station was almost at its highest level in a year as shown in
Figure 9.
STA-1
ST
STA
A-
-3
2
Location of Rainfall Station (Project Report, 2012).
Data of Total amount of extreme rainfall at the river Data of Monthly Average Amount of Rainfall by Six
(BMKG, 2010) Years Period Behind (BMKG, 2010)
Total volume of rainfall in 2010 which was at the highest 6-years is 2679 mm/year
(Station No.1), 6239 mm/year (Station No.2) and 6871 mm/year (Station No.3). The
average monthly rainfall showed also the same maximum level i.e. 223 mm/month/year
(STA-1), 520 mm/month/year (STA-2) and 573 mm/month/year (STA-3).
Those numbers is the highest within the last 6-years, as monitored by BMKG, which is >
50% higher than what was recorded before. This season of the year was also known as
the extreme rainy season or the year of La Nina.
CONCLUSIONS OF CASE-1
• The flood incident took place on 2010 that had
caused damage in Diversion Tunnel is due to
maximum increase of water level from the river,
followed by failure of dam embankment
protecting water plunge pool project.
• Increased river water level was due to the
extreme season of La Nina phenomenon which is
an anomaly of a highly unpredicted weather
change.
• This forensic investigation result is an alternative
possible cause of the flood. The new thing about
this response is that it was never mentioned
before in the earlier report that there was ‘La
Nina’ in flood incident. This should be considered
as possible “Novum” to the disputed case.
CASE RESULT
Claim of Case-1 was 100% granted in 2014 by the claimed party since
the "novum" referred to the definition of the standard of word
"unforeseen" and "unpredicted" that is stated in the insurance contract.
CASE-2
TUNNEL ROOF COLLAPSE CAUSED
BY SIMULTANEOUS BLASTING
The location and background of Case-2 is the same
with Case-1 where, in roof collapsed, the
successful Novum of the first rejected claim was :
First, the presence of simultaneous blasting
carried out by another party, at the surface of
spillway that was not revealed in the response
report. Secondly, the precense of sheared zone in
Breccia Layer, that could potentially trigger roof
collapse in diversion tunnel was highlighted. The
incident was the collapse of the roof / cave-in tunnel
with indication caused by blasting activities carried out
at the surface of the spillway excavation by another
party. The model will analyse the displacement in roof
diversion tunnel caused by explosion load.
Cave-in occured at 3 (three) location, the position will be named cave-in 1,
cave-in 2, & cave-in 3. As shown on figure below, Cave-in 1 located right
underneath shear zone-1 while cave-in 2 & cave-in 3 is located not directly
underneath but next or close to shear zone-2.
The Event of the Tunnel Collapsed
As reported, works on the excavation site was supported with shotcrete protection and
wiremesh, strengthened by rock bolt and steel support system. Summary and highlights
of the events in the construction works are as follows:
1. January 11th, at 08.00 AM until 05.00 PM face Drilling for explosives pit in the tunnel
was conducted
2. January 11th, at 06.00 PM until 07.00 AM (January 12th, 2010) four sets of steel ribs
were installed from Sta. C +199.00 to Sta. C +202.00 with distance between steel ribs
is at 1.00 meter.
3. January 12th, at 08.00 PM until 11.35 AM, explosive ignition on tunnel face at Sta.C
+209.621 was carried out.
4. January 12th, at 11.45 AM, blasting on tunnel face at Sta. C +209.621 with average
drilling of 2.00 meter was carried out.
5. January 12th, following blasting works, ventilating process (which requires 45 - 60
minutes) was carried out.
6. January 12th, at 01.00 PM following the ventilating process, mucking activities were
carried out by using heavy equipment such as excavator and dump truck.
7. January 12th, at 01.40 PM, indication of possible rock fall (small size up to cobbles)
was anticipated by information sharing between the operator of excavator and dump
truck driver.
8. January 12th, at 02.00 PM, boulder sized rock fell at left side (direction clockwise at
10-11) exactly at the bucket excavator and was noticed by the operator. However
since operator’s view was blocked by the dump truck, the operator jumped out of
the excavator cabin, as seen on Figure below. (TechSol, 2011)
View Looking Away From The Inlet Portal of Close Up View Of The First Tunnel Collapse
the First Tunnel Collapse at Station C at Station C +193.00 until +209.00 on
+193.00 until +209.00 on January 12th 2010 January 12th 2010. Note Blocky Nature Of
(TechSol, 2011) The Rock, Deformed Steel Ribs And Failed
Shotcrete Lining From The Adjacent Tunnel
Section (TechSol, 2011)
9. January 12th, at 02.05 PM, heavy rocks fell when the operator of excavator was out
looking for tools. The rear section of the excavator was damaged by the falling rock.
10. January, 11th until 12th, due to the tunnel roof collapse debris of approximately 500-
600 m3 damaged the already installed steel ribs, breaking fall steel ribs and pushing
other 16 sets of steel rib in an incline position. Despite this there were no casualties.
Material Explosives in Blasting
Type of explosive material used in this project (Dahana, 2012)
TECHNICAL PROPERTIES
Classification Blasting Agent
Type of Explosion Non Cap Sensitivites
Priming Cast Booster
Catridges Emulsion Explosives
NG Based Explosives /
Dynamites
Figure 12. Sketch of Point for Drillling and Blasting Figure 13. Simultaneous Blasting on Spill Way
(Project Report, 2012). (Project Report, 2012)
Classification of Soil and Rock
Based on the results of the soil investigation, the classification parameters and their ratings
for rock mass is used in this model for analysis. Relevant to this investigation are the rock
parameters stated for Weathered Claystone, Tuff Breccia, Volcanic Breccia, as shown on
Table 2 and Figure 14.
φ= 12 º φ = 18 º φ = 22 º
Blasting Load can be implemented in Finite Element Method (FEM) and described as
Dynamic Load. As we have discussed in previous chapters, explosions load placed
on one point is equivalent to 77 kg or 215000 KN. In this cased explosion placed in 16
points, but in FEM we just only put 12 points and we got temporary conculsion that in
12 points with blasting load equivalent to 77 kg in each points, give the result
displacement due to blasting on tunnel roof is 2.20 meter, as Figure 15 and 16.
Front View in Cave-In With Dynamic Load Explosion. Displacement in Roof Tunnel Cave-In Caused By Dynamic
(Geoforensik M.P., 2012) Load Explosion. (Geoforensik M.P., 2012)
Vibration Criteria
In blasting work it is necessary to have a review of the standards vibration
that occurs due to explosion. It should be noted that, this typical safe
vibration did not represent multiple or repeated vibration as it was
experienced in the tunnel case. Not to mention, blasting occurred in a
Sheared Zone Rock tunnel as well. It is also understood that the variation
in vibration limit is something that could not be as exact as 1,2, or 3 as
shown by the following on Table 3 International Standards Vibration
Frequency should also be considered.
70 53
60
50
40 22
30 26
15
20
10 5
0 3.77 Cave-in III
100 Cave-in II
50
Simultaneous Blasting Percentage
20 (%)
case is ±2 years.
mediation in an arbitration case (Hybrid Arbitration). Time spent on this
The claim for Case-2 was granted partially in 2014 (>50%) through
CASE RESULT
• A model analysis of simultaneous dynamic blasting
analysis using Midas GTS 2010 shows excessive
displacement 2.20 meter on tunnel roof, which is
considered as sign of failure.
• Vibration derived from blasting carried out by the
third party could likely be the cause or triggering
factor of the collapsed of the tunnel roof (or
weakened the rock mass integrity) as proven by
model simulation. The vibration due to the
blasting conducted within the radius of + 60.00
meter was considered as an external factor that
has some influence on the tunnel roof stability.
• The new thing about this response is that it was
never mentioned before in the earlier report that
there was simultaneous or multiple blasting works
took place in roof collapes. This should be
considered as possible “Novum” to the disputed
case.
CONCLUSIONS OF CASE-2
CASE-3
SUDDEN WIDE SPREAD DAMAGE
CAUSED BY HIGHLY EXPANSIVE
(VERY SOFT) SOIL
CASE-3
The Main Point disclosed in this report is the “New Findings” of a
highly Expansive Soil which was found at least up to depth 11.50
m below the ground surface, supporting the hotel building
construction since it was built in 1992 in Indonesia. This highly
expansive behavior of the soil was geotechnically hidden in the alluvial
silty clay type of soil, shown by its high Plasticity Index, or PI = 47.46
% - 49.86 % as reported from soil investigation in year 2004 and 2007.
It is internationally known that soil with PI > 35 % is categorized as
highly expansive or having very high swelling (or shrinkage)
potentials. Furthermore, the same soil was run through mineral and
chemical analysis and proven to contain montmorillonite
minerals (in all 3 samples) consistently more than 22.20 % - 22.84 %,
Swelling potentials 12.50 % - 18.33 %, and Shrinkage potential 11.68
% - 12.16 %.
The sudden construction damaged was reported to the insurance in year
2003 – where data from closest station to the site released by The Institute
of Meteorology and Geophysics was reported as the year of the smallest
rainfall average in 10 (ten) years and known as the El-Nino triggered Long
Drought Season. Agricultural data also highlighted the time as causing the
maximum harvest failure area, again in 10 (ten) years. For Expansive Soil,
long and unusual drought season like this will create deeper active zone
which will lower its support to construction by shrinking or creating void
area in the soil.
Progressively deepening active zone in expansive soil during long drought season
EL-NINO
This unusual Long Drought Season will trigger expansive soils to develop void
due to shrinkage, or lateral as well as vertical understressed that will produce
cracks, frame/roof tilts, differential settlement or even slope failure. Almost all
reported construction damage in the area reflects these phenomena.
As this extreme long drought season brought disaster to the agriculture or rice
field plantation, the department of agriculture also published the sudden
increases of harvest failure are affected by El-Nino drought cycles (Bulletin
PLA, 2005) as shown on figures below.
250 Rainfall 4 0 0 ,0 0 0
Area (Ha)
200
3 0 0 ,0 0 0
150
100 2 0 0 ,0 0 0
50
0 10 0 ,0 0 0
Year
The Highly Expansive (Very Soft) Soil
• Finally, the fact that the construction had already in operation since
1992, although it was built on intermittently soft-medium-stiff soil,
does not justify that soft soil as the cause of the damage. One thing is
because the soil is not that “soft”, as shown by cohesion c avg = 0.34 -
0.473 kg/cm2 (cohesion of soft soil’s is expected ≤ 0.250 kg/cm 2) and
compression index, Cc = 0.36 – 0.485 (compression index of soft soil
is expected >1.0). Another important thing is because settlement of
soft soil occurred in a long-slow-gradual manner. This behavior is valid
only for long term settlement-induced damage, where so far it was
not the complaint of the owner.
Soil Description and N-SPT Values
Borehole Density/
Depth (m) Soil Description N-SPT
No. Consistencies
BH-1 00.00-02.50 Clay and silt trace sand, brown. 5 Medium
02.50-23.00 Clay and silt trace sand, grey. 4-11 Soft to Stiff
BH-2 00.00-00.50 Demolition Material. - -
00.50-02.00 Clay and silt trace sand, brown. 4 Soft
02.00-09.30 Clay and silt little sand, grey. 4-7 Medium
09.30-10.00 Clay and silt trace sand, greyish brown. - -
10.00-20.00 Clay and silt trace sand, grey. 8-11 Stiff
Clay and silt little sand contains demolition
BH-3 00.00-00.50 material, brown. - -
00.50-04.50 Clay and silt trace sand, yellowish brown 5-9 Medium to Stiff
Clay and silt trace sand cemented at-9 m
04.50-10.50 depths, grey 2-12 Medium to Stiff
Clay and silt trace sand contains
BH-4 00.00-00.50 demolition material, brown - -
00.50-04.50 Clay and silt trace sand, yellowish brown 7-11 Medium to Stiff
04.50-10.50 Clay and silt trace sand, grey 6-10 Medium to Stiff
Clay and silt little sand contains organic
BH-5 00.00-00.50 material, brown - -
00.50-02.00 Clay and silt trace sand, yellowish brown 2 Soft
02.00-10.50 Clay and silt trace sand, grey 2-4 Soft
BH-6 00.00-04.00 Clay and silt trace sand, brown 4-5 Medium
02.00-10.50 Clay and silt trace sand, grey 5-9 Medium to Stiff
Laboratory Test Results (physical parameter):
Borehole USCS PL PI
Depth (m) LL % Wc % γt t/m^3 Gs
No. Classf. % %
BH-1 02.00-02.50 CH 73 33 40 56 1.64 2.56
05.00-05.50 CH 73 27 46 40 1.75 2.57
08.00-08.50 CH 76 34 42 42 1.74 2.58
11.00-11.50 CH 116 36 80 47 1.73 2.62
BH-2 02.00-02.50 CH 61 29 32 57 1.63 2.56
05.00-05.50 CH 76 33 43 50 1.68 2.58
08.00-08.50 CH 77 34 43 49 1.7 2.60
11.00-11.50 CH 100 39 61 42 1.75 2.56
BH-3 02.00-02.50 CH 90 37 53 46 1.73 2.62
05.00-05.50 CH 101 41 60 51 1.68 2.56
08.00-08.50 CH 100 40 60 48 1.72 2.63
09.50-10.00 CH 64 25 39 41 1.77 2.60
BH-4 02.00-02.50 CH 59 27 32 42 1.76 2.58
05.00-05.50 CH 68 29 39 49 1.7 2.60
08.00-08.50 CH 82 30 52 45 1.74 2.61
09.50-10.00 CH 87 35 52 43 1.76 2.60
BH-5 02.00-02.50 CH 86 36 50 59 1.62 2.55
05.00-05.50 CH 82 35 47 55 1.65 2.56
08.00-08.50 CH 89 37 52 58 1.63 2.56
09.50-10.00 CH 85 36 49 53 1.67 2.60
BH-6 02.00-02.50 CH 65 28 37 52 1.68 2.60
05.00-05.50 CH 63 27 36 50 1.69 2.59
08.00-08.50 CH 88 36 52 48 1.71 2.60
09.50-10.00 CH 75 33 42 44 1.74 2.58
Now, it is obvious this Expansive behavior were “hidden” in
the so called alluvial type of soil. This means 2 (two) potential
problems with the soil should be expected i.e.:
• Long term settlement in a function of time (soft soils), or
• Sudden heave and void creation during extreme wet or long
drought season (Expansive Soils).
Soil Properties of Expansive Soil from the Site
Results
Properties
1.00 - 1.50 m 1.50 - 2.00 m 2.50 - 3.00 m
Liquid Limit (LL) 96.00% 94.00% 82.00%
Plastic Limit (PL) 33.00% 29.00% 36.00%
Plasticity Index (PI) 63.00% 65.00% 46.00%
Water Content (wc) 44.10% 39.10% 36.40%
Wet Density (γm) 1.78 t/m^3 1.79 t/m^3 1.77 t/m^3
Specific Gravity (Gs) 2.79 2.52 2.36
Void Ratio (e) 1.25 0.94 0.78
X-Ray Diffraction Test
Chemical and Mineral Test Results of Sample = BH-2 (1.20 – 2.00 m)
No. Kind of Test Test Method Result
Chemical Analysis
weight in %
SiO2 SNI 15-0449-1989 57.97
Al2O3 SNI 15-4936-1998 14.95
Fe2O3 SNI 15-2173-1989 2.09
1 TiO2 SNI 15-0449-1989 0.22
CaO SNI 15-1569-1989 9.16
MgO SNI 15-1569-1990 2.42
Na2O SNI 15-0449-1989 0.72
K2O SNI 15-0449-1989 1.10
Lost in ignition SNI 15-0449-1989 11.37
Mineral Analysis, X-Ray Diffraction Halloysite = 36.67
weight in % Unit Calcite = 6.70
2 Feldspar = 23.27
Montmorillonite = 22.60
Alpha Quartz = 10.76
3 Swelling Potential (%) Volumetry 12.50
4 Shrinkage Potential (%) SNI 15-0255-1989 12.13
As also shown on figure below, a typical result of X-ray Diffraction test
confirm the presence of the montmorillonite which causes the soil to
expand and shrink during extreme long wet and drought season.
This figure shows that the city’s soil areas contribute 66 - 100 % of Expansive
Soils. The city is known among Geotechnical practitioner as area of where the
most Expansive Soils or where construction failure caused by Expansive Soils
is not uncommon.
Map sheet location of east - java. (Makarim & Paulus, A.P., 2008).
DAMAGE
REPORTS
Shrinkage Based Failure (void
formation) on Retaining Wall
2-D Model (Without Void) : 2-D Model (With Void at Top Slope) :
The following is results of a 2-D FEM Model The following is results of a 2-D FEM Model
Maximum displacement = 20 cm
Results : Maximum displacement = 81.00 cm
3-D Model (Without Void) 3-D Model (With Void at Top Slope) :
In general, it can be concluded that void created in slope during long drought
season could trigger instability or a decrease in slope safety factor.
CONCLUSIONS CASE-3
CASE RESULT
After 4-years of negotiation, claim of this case was 100%
granted by insurance.
Chemical and Mineral Test Results of Sample = BH-2 (1. 20 – 2. 00
m), Case-3 Project.
PETA GEOLOGI TANAH EKSPANSIF
Peta untuk kota Jawa Barat
Peta untuk kota Jawa Tengah
Peta untuk kota Jawa timur
Terima Kasih