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1.1 Metals: Metals are the iron groups which includes all types of iron and steel. Metals are dense, shiny elements that are good
conductors of heat and electricity. Most metals are malleable and ductile and are, in general, denser than the other
elemental substances. Example of metals are iron, aluminum, copper, zinc, lead etc.
i) Ferrous metals: are metals contain iron and are magnetic. They are prone to rust and therefore require a protective
finish, which is sometimes used to improve the aesthetics of the product it is used for as well. Example of ferrous metals
are cast iron, wrought iron and steel and alloys of ferrous metal are silicon, steel, high speed steel, spring steel etc.
ii) Non-ferrous metals: are metals that do not contain iron and are not magnetic. They do not rust. Examples of non-
ferrous metals are copper, aluminum, zinc, lead etc. and alloys of non- ferrous metals are Brass, bronze, duralumin
etc.
1.2 Non metals: Non-metals are those which lack all the metallic attributes. They are good insulators of heat and electricity. They
are mostly gases and sometimes liquid. Some are even solid at room temperatures like Carbon, Sulphur and
phosphorus. Examples of Non-metals are leather, rubber, plastics, asbestos, carbon etc.
1.2 Other classification of engineering materials:
b) Ceramic Materials
c) Organic Materials
a) Metals and Alloys
Metals are polycrystalline bodies which have a number of differentially oriented fine crystals. Normally major metals are in solid states at normal temperature. However, some metals such
Pure metals are having very a low mechanical strength, which sometimes does not match with the mechanical strength required for certain applications. To overcome this draw back alloys
are used.
Alloys are the composition of two or more metals or metal and non-metals together. Alloys are having good mechanical strength, low temperature coefficient of resistance.
Example: Steels, Copper, Aluminium,Brass, Bronze, Gunmetal, Invar. Super Alloys etc.
b) Ceramic Materials
Ceramic materials are non-metallic solids. These are made of inorganic compounds such as Oxides, Nitrides, Silicates and Carbides. Ceramic materials possess exceptional
Structural, Electrical, Magnetic, Chemical and Thermal properties. These ceramic materials are now extensively used in different engineering fields.
Examples: Silica, glass, cement, concrete, garnet, Magnesium oxide (MgO), Cadmium sulfide(Cds), Zinc oxide (Zno), Silicon Carbide (sic) etc.
All organic materials are having carbon as a common element. In organic materials carbon is chemically combined with oxygen, hydrogen and other non-metallic substances.
They can also improve strength and stiffness. The reason for their use over traditional materials is because they improve the properties of their base materials and are applicable in
many situations.
2. Difference between Metals and Non Metals
Properties are factors that qualitatively or quantitatively influence the response of a given material to the imposition of stimuli and constraints.
e.g., forces, temperature, etc. Similarly, properties make a material suitable or unsuitable for a particular industrial use. In other words, when we refer to the properties of a material, we are talking
Physical properties are those that can be observed without changing the composition of the material. For example, some of the most important physical properties of metals are:
• Density: The density of a substance is its mass per unit volume. The symbol most often used for density is ρ although the Latin letter D can also be used.
•Boiling point:The boiling point of a liquid varies according to the applied pressure; the normal boiling point is the temperature at which the vapour pressure is equal to the standard sea-level atmospheric pressure
•Melting or Freezing point: Freezing point is the temperature at which a liquid becomes a solid at normal atmospheric pressure. Alternatively, a melting point is the temperature at which a solid becomes a liquid at
•Linear coefficient of expansion: is a material property which characterizes the ability of a matrial to expand under the effect of each degree rise in temperature. It tells you how much the developed part will remain
•Electrical resistivity: Eletrical resistivity, represented by the Greek letter ρ (rho), is a measure of the resistance of a specific material of a given size, to the electrical current
conduction that flows through it. The SI unit of electrical resistivity is expressed in ohm-metres (Ωm).
2. Mechanical properties of materials
They are those that determine the behavior of a material under the forces
A conductor, or electrical conductor, is a substance or material that allows electricity to flow through it. In a conductor, electrical charge carriers, usually electrons or ions, move easily from
2.2.1 Resistance: Every conductor possesses some resistance. It may be very high (insulator) or maybe low (conductor). Resistance is effectively helpful in controlling the flow of electric current.
So before understanding resistivity and what are the factors affecting resistivity, you have to understand resistance. What is it, and how it works?
Where,
ρ = resistivity
From the above equation, resistance (R) is directly proportional to the (L) length of the conductor and (ρ) resistivity. And the resistance (R) is inversely proportional to (A) area of the cross-
section of the conductor. So, the resistance of a material is affected by its length, area of cross-section, material, and temperature.
The electrical resistivity of a particular conductor material is a measure of how strongly the material opposes the flow of electric current through it. This resistivity factor,
sometimes called its “specific electrical resistance”, enables the resistance of different types of conductors to be compared to one another at a specified temperature according
to their physical properties without regards to their lengths or cross-sectional areas. Thus the higher the resistivity value of ρ the more resistance and vice versa.
2.3 Factors effecting the resistivity of electrical materials are listed below:
2.3.1 Temperature
The resistivity of materials changes with temperature. Resistivity of most of the metals increase with temperature. The change in the resistivity of material with change in temperature is given by
formula as:
Where,
o
ρt1 is the resistivity of material at temperature of t1 C and
o
ρt2 is the resistivity of material at temperature of t2 C
o
α1 is temperature coefficient of resistance of material at temperature of t1 C.
The resistivity of semiconductors and insulators decrease with increase in temperature. Means the semiconductors and insulators are having negative temperature coefficient of
resistance.
2.3.2 Alloying
Alloying is a solid solution of two or more metals. Alloying of metals is used to achieve some mechanical and electrical properties. The atomic structure of a solid solution is irregular
as compared to pure metals. Due to which the electrical resistivity of the solid solution increases more rapidly with increase of alloy content. A small content of impurity may increase
the resistivity of metal considerably. Even the impurity of low resistivity increases the resistivity of base metal considerably. For example the impurity of silver (having lowest resistivity
Mechanical stressing of the crystal structure of material develops the localized strains in the material crystal structure. These localized stains disturb the movement of free electrons through the
material. Which results in an increase in resistivity of the material. Subsequently, annealing, of metal reduces the resistivity of metal. Annealing of metal, relieve the mechanical stressing of
material due to which the localized stains got removed from the crystal structure of the metal. Due to which the resistivity of metal decrease. For example, the resistivity of hard drawn copper is
Age hardening is a heat treatment process used to increase the yield strength and to develop the ability in alloys to resist the permanent deformation by external forces. Age hardening is also
called “Precipitation Hardening”. This process increases the strength of alloys by creating solid impurities or precipitate. These created solid impurities or precipitate, disturb the crystal structure
of metal which interrupts the flow of free electrons through metal/Due to which the resistivity of metal increases.
2.3.5 Cold Working
Cold working is a manufacturing process used to increase the strength of metals. Cold working is also known as “Work hardening” or “Strain hardening”. Cold working is used to increase the mechanical
strength of the metal. Cold working disturbs the crystal structure of metals which interfere with the movement of electrons in metal, due to which the resistivity of metal increases.
3. Conducting Materials:
Materials used for conducting electricity are known as Conducting materials. These materials play a vital role in Electrical Engineering. It is interesting to know the applications of these materials in
the field of Electrical Engineering, like the type of materials used in Transmission lines, Electrical Machines, Starters, and Rheostats, etc., along with different conducting materials, we will also go
Electrical conducting materials are the basic requirement for electrical engineering products. They can be classified as below based on Resistivity or Conductivity. .
Material having low resistivity or high conductivity are very useful in electrical engineering products. These materials are used as conductors for all kind of windings required in electrical machines, apparatus
and devices. These materials are also used as conductor in transmission and distribution of electrical energy.
Some of low resistivity or high conductivity materials and their resistivity are given below:
Materials having High resistivity or Low conductivity conducting are very useful for electrical engineering products. These material are used to manufacture the filaments for incandescent lamp,
heating elements for electric heaters, space heaters and electric irons etc. Some of materials having High resistivity or Low conductivity are listed below:
•Tungsten
•Carbon •Nichrome – Vor Bright ray – C
•Nichrome or Bright ray – B •Manganin
5. Conducting materials used for different applications
5. Bimetals
Materials having low resistivity or high conductivity such as copper, silver and aluminum can be used for making coils for electrical machines. However, looking to optimum conductivity, mechanical
strength and cost, copper is much suitable for making coils for electrical machines.
Materials having high resistivity or low conductivity such as Nichrome, Kanthal, Cupronickel and Platinum etc. are used for making heating elements. Materials used for heating elements must
Materials having high resistivity or low conductivity such as Carbon, Tantalum and Tungsten etc. are used for making incandescent lamp filament. Materials used for making incandescent lamp filament must
• High resistivity
• Low
Low thermal coefficient
temperature of expansion
coefficient of resistance
• Sufficient ductility so that can be drawn in the form of very thin wire
Materials used for making conductor for transmission line must possess following properties
Many combinations of metals with different “Coefficient of linear thermal expansion” can be used to form the bimetals. Some of the commonly used combinations for making bimetallic strips are
listed below-
Electrical contact materials refer to a class of metals that are used in the electrical interfaces of electrical connectors and electrical switches. While selecting a suitable material for electrical
contact, we have to consider basic factors. Some of most important factors of these are listed below :
•Contact resistance
•Contact force
•Voltage and current
Carbon in widely used in electrical engineering. Electrical carbon materials are manufactured from graphite and other forms of carbon. Carbon is having following applications in
electrical Engineering
Before selecting the material for brushes, we should keep in our mind the following requirements in a brush :
•Contact resistance
•Thermal stability
•Lubrication properties
•Mechanical strength
•Low brittleness
Material used for Brushes in electrical machines are listed as:
•Carbon
•Natural graphite
•Electro graphite
•Metal graphite
•Copper
5.10 Materials Used for Fuse Elements
A fuse commonly consists of a current-conducting strip or wire of easily fusible metal that melts, and thus interrupts the circuit of which it is a part, whenever that circuit is made to
Fuse element is primary requirement of a fuse unit. The fuse element should have following properties-
Low resistance – to avoid the undesirable voltage drop across the fuse element, so that it should effects the normal functioning or performance of circuit or device or equipment.
Low melting point – the fuse element must have low melting point. So that it blow out due to heating by excess current during over load or short circuit.
Different types of metals and alloys are used for fuse element. Some of these elements are listed below –
•Aluminum
•Lead and tin
•Copper
•Silver
•Rose’ Alloys
•Wood alloys
6. Thermocouple Material
A Thermocouple is a sensor used to measure temperature. A thermocouple consists of two dissimilar metals, joined together at one end, which produce a small voltage when heated (or cooled).
This voltage is measured and used to determine the temperature of the heated metals. The voltage for any one temperature is unique to the combination of metals used.
Many metals and metallic alloys are suitable to be used in thermocouples as thermoelectric effect occurs when two materials are put in contact forming a thermal junction.
However, thermocouple materials are chosen according to some important characteristics: maximum sensibility over the entire operating range, long-term stability including
high temperatures, cost, and compatibility with the available instrumentation. Most often thermocouple materials are metallic alloys with two or more components to
Thermocouples are available in different combinations of metals, usually referred to by a letter, e.g. J, K etc giving rise to the terms type J thermocouple, type K thermocouple etc. Each
combination has a different temperature range and is therefore more suited to certain applications than others.
7. Superconductivity
Superconductivity is the ability of certain materials to conduct electric current with practically zero resistance. This capacity produces interesting and potentially useful effects. For a
Superconductivity is the property of certain materials to conduct direct current (DC) electricity without energy loss when they are cooled below a critical temperature (referred to as
Tc). These materials also expel magnetic fields as they transition to the superconducting state.
Superconductivity explained
8. Applications of Superconductors
If you think you can’t relate to the real-life applications of superconductors, well, here is your chance to think again…!!!
•Superconducting magnets are used for accelerating the particles in the Large Hadron Collider.
•SQUIDs (superconducting quantum interference devices) are being used in the production of highly sensitive magnetometers. They are generally used for the detection of land mines.
•Superconducting magnets are also used in Magnetic Resonance Imaging (MRI) machines.
•As we know due to the electrical resistance, there is a power loss while power transmission. So nowadays, superconducting cables are used in place of ordinary cable lines to avoid power loss.
•Superconductors are also being used for the development of high-intensity Electro Magnetic Impulse (EMP). They are used to paralyze all the electronic equipment within the range.
•Last but not least, Maglev trains work on the superconducting magnetic levitation phenomenon. Japenese Maglev train is a real-life example of magnetic levitation.
CHAPTER 3
Semiconductor Materials
Revision: Electronic Materials
• The goal of electronic materials is to generate and control the flow
of an electrical current.
• Electronic materials include:
1. Conductors: have low resistance which allows electrical current
flow
2. Insulators: have high resistance which suppresses electrical
current flow
3. Semiconductors: can allow or suppress electrical current flow
Revision: Conductors
• Good conductors have low resistance so electrons flow
through them with ease.
• Best element conductors include:
– Copper, silver, gold, aluminum, & nickel
• Alloys are also good conductors:
– Brass & steel
• Good conductors can also be liquid:
– Salt water
Revision: Conductor Atomic Structure
Copper Atom
Revision: Insulators
• Insulators have a high resistance so current does not flow in
them.
• Good insulators include:
– Glass, ceramic, plastics, & wood
• Most insulators are compounds of several elements.
• The insulator atoms are tightly bound to one another so
electrons are difficult to strip away for current flow.
Definition: Semiconductors
• A semiconductor is a material usually comprised of silicon, which conducts electricity more than an
insulator, such as glass, but less than a pure conductor, such as copper or aluminum. Their
conductivity and other properties can be altered with the introduction of impurities, called doping, to
meet the specific needs of the electronic component in which it resides.
• Semiconductors are the materials which have a conductivity between conductors (generally metals)
and non-conductors or insulators (such as ceramics).
• Common elements such as Gallium arsenide, carbon, silicon, and germanium are
semiconductors.
• Silicon is the best and most widely used semiconductor.
• Silicon is used in electronic circuit fabrication and gallium arsenide is used in solar cells, laser
diodes, etc.
1. Characteristics of semiconductors
1.1 Semiconductor range of conduciveness
Holes and electrons are the types of charge carriers accountable for the flow of current in semiconductors. Holes (valence
electrons) are the positively charged electric charge carrier whereas electrons are the negatively charged particles. Both
In a semiconductor, the mobility of electrons is higher than that of the holes. It is mainly because of their different band
Electrons travel in the conduction band whereas holes travel in the valence band. When an electric field is applied, holes
cannot move as freely as electrons due to their restricted movent. The elevation of electrons from their inner shells to
higher shells results in the creation of holes in semiconductors. Since the holes experience stronger atomic force by the
(blue dots) leaves the lattice position, it creates a hole (grey dots). This hole thus created takes the opposite charge of
the electron and can be imagined as positive charge carriers moving in the lattice.
In solids, several bands of energy levels are formed due to the intermixing of atoms in solids. We call these set of
The energy band involving the energy levels of valence electrons is known as the valence band. It is the highest occupied energy band.
When compared with insulators, the bandgap in semiconductors is smaller. It allows the electrons in the valence band to jump into the
(II) Conduction Band
room temperature and become free electrons. The free electrons conduct current in conductors and are therefore known as conduction
(III) Forbidden
electrons. The Energy Gapband is one that contains conduction electrons and has the lowest occupied energy levels.
conduction
The gap between the valence band and the conduction band is referred to as forbidden gap. As the name suggests, the forbidden gap
doesn’t have any energy and no electrons stay in this band. If the forbidden energy gap is greater, then the valence band electrons are
Or
Energy Bands Semiconductors, Conductors, and Insulators (cont.)
at room temperature
25°
Energy gap-the difference between the energy levels of any two orbital shells
Conduction band –the band outside the valence shell where it has free electrons.
eV (electron volt) – the energy absorbed by an electron when it is subjected to a 1V difference of potential
81
1.5 Fermi Level in Semiconductors
The highest energy level that an electron can occupy at the absolute zero temperature is known as the Fermi Level. The Fermi level lies
between the valence band and conduction band because at absolute zero temperature the electrons are all in the lowest energy state. Due to
the lack of sufficient energy at 0 Kelvin, the Fermi level can be considered as the sea of fermions (or electrons) above which no electrons
In a p-type semiconductor, there is an increase in the density of unfilled states. Thus, accommodating more electrons at the lower energy
exist. The Fermi level changes as the solids are warmed and as electrons are added to or withdrawn from the solid.
levels. However, in an n-type semiconductor, the density of states increases, therefore, accommodating more electrons at higher energy
levels.
1.6 Semiconductor Valence Orbit
• The main
characteristic of a
semiconductor
element is that it has
four electrons in its
outer or valence
orbit.
1.7 Crystal Lattice Structure
• If the material is pure semiconductor material like silicon, the crystal lattice
structure forms an excellent insulator since all the atoms are bound to one
another and are not free for current flow.
• Good insulating semiconductor material is referred to as intrinsic.
• Since the outer valence electrons of each atom are tightly bound together with
one another, the electrons are difficult to dislodge for current flow.
• Silicon in this form is a great insulator.
• Semiconductor material is often used as an insulator.
1.9 Semiconductors can be Conductors
• To make the semiconductor conduct electricity, other atoms called impurities must be added.
• If you use lots of arsenic atoms for doping, there will be lots of extra electrons so
the resistance of the material will be low and current will flow freely.
• If you use only a few boron atoms, there will be fewer free electrons so the
resistance will be high and less current will flow.
• By controlling the doping amount, virtually any resistance can be achieved.
Another Way to Dope
• You can also dope a semiconductor material
with an atom such as boron that has only 3
valence electrons.
• The 3 electrons in the outer orbit do form
covalent bonds with its neighboring
semiconductor atoms as before. But one
atom is missing from the bond.
• This place where a fourth electron should be
is referred to as a hole.
• The hole assumes a positive charge so it
can attract electrons from some other
source.
• Holes become a type of current carrier like
the electron to support current flow.
2. Properties of Semiconductors
Semiconductors can conduct electricity under preferable conditions or circumstances. This unique property makes it an excellent material
Unlike conductors, the charge carriers in semiconductors arise only because of external energy (thermal agitation). It causes a certain
number of valence electrons to cross the energy gap and jump into the conduction band, leaving an equal amount of unoccupied energy
states, i.e. holes. Conduction due to electrons and holes are equally important.
The resistivity of semiconductors decreases with temperature because the number of charge carriers increases rapidly with increase in
Temperature coefficient of resistance: Negative
temperature, making the fractional change i.e. the temperature coefficient negative.
Current Flow: Due to electrons and holes
3. Some Important Properties of Semiconductors are:
1. Semiconductor acts like an insulator at Zero Kelvin. On increasing the temperature, it works as a conductor.
2. Due to their exceptional electrical properties, semiconductors can be modified by doping to make semiconductor devices suitable for
6. The resistance of semiconductor materials decreases with the increase in temperature and vice-versa.
Types of Semiconductor Materials
• The silicon doped with extra electrons is called an “N type”
semiconductor.
“N” is for negative, which is the charge of an electron.
• Silicon doped with material missing electrons that produce
locations called holes is called “P type” semiconductor.
“P” is for positive, which is the charge of a hole.
Current Flow in N-type Semiconductors
• The DC voltage source has a positive
terminal that attracts the free electrons
in the semiconductor and pulls them
away from their atoms leaving the
atoms charged positively.
• Electrons from the negative terminal of
the supply enter the semiconductor
material and are attracted by the
positive charge of the atoms missing
one of their electrons.
• Current (electrons) flows from the
positive terminal to the negative
terminal.
Current Flow in P-type Semiconductors
• Electrons from the negative supply
terminal are attracted to the positive
holes and fill them.
• The positive terminal of the supply
pulls the electrons from the holes
leaving the holes to attract more
electrons.
• Current (electrons) flows from the
negative terminal to the positive
terminal.
• Inside the semiconductor current flow
is actually by the movement of the
holes from positive to negative.
In Summary
• In its pure state, semiconductor material is an excellent insulator.
• The commonly used semiconductor material is silicon.
• Semiconductor materials can be doped with other atoms to add or subtract
electrons.
• An N-type semiconductor material has extra electrons.
• A P-type semiconductor material has a shortage of electrons with vacancies
called holes.
• The heavier the doping, the greater the conductivity or the lower the resistance.
• By controlling the doping of silicon the semiconductor material can be made as
conductive as desired.
Types of Semiconductors
1. Intrinsic Semiconductor.
2. Extrinsic Semiconductor.
a. n-type Semiconductors.
b. p-type Semiconductors.
Intrinsic Semiconductor
• Semiconductor in pure
form is known as Intrinsic
Semiconductor.
Si Si
Si
• Ex. Pure Germanium, Pure
Silicon.
FREE ELECTRON
Si Si Si
• At room temp. no of
HOLE
electrons equal to no. of
holes.
Si Si Si
Fig 1.
Intrinsic semiconductor energy band diagram
Conduction Band
FERMI
LEVEL
Energy in ev
Valence Band
Fig 2.
Fermi level lies in the middle
Extrinsic
Semiconductor
Intrinsic Extrinsic
Semiconductor Semiconductor
1. It is in pure form.
1. It is formed by adding
trivalent or pentavalent
impurity to a pure
semiconductor.
N-type P-type
• Pentavalent impurities • Trivalent impurities are added.
are added. • Majority carriers are holes.
• Majority carriers are electrons. • Minority carriers are electrons.
• Minority carriers are • Fermi level is near the valence
holes. band.
• Fermi level is near the conduction
band.
N-type Semiconductor
N-type
Pure
As
Si
si
N-type Semiconductor
P-type
Pure
Ga Si
si
P-type Semiconductor
+
- - - + + +
-
+
- + + +
- - -
+
- + +
- -
1. Drift Process.
2. Diffusion Process.
Drift process
A
CB B
VB
diffusion process.
X=a
Applications Semiconductor Materials
1. Consumer electronics: Mobile phones, laptops, games consoles, microwaves and refrigerators all operate with the use of semiconductor
components such as integrated chips, diodes and transistors. The high demand for these devices is part of the reason there are currently such long
2. Embedded systems: An embedded system is a combination of computer hardware and software designed for a specific function. Embedded
systems are small computers that form part of a larger machine. They can control the device and allow user interaction. Embedded systems that we
commonly use include central heating systems, digital watches, GPS systems, fitness trackers, televisions and engine management systems in
vehicles.
Applications Semiconductor Materials
3. Thermal conductivity: The thermal conductivity of the semiconductor material is one of the parameters that defines the thermal resistance of
each heat flow path. Some semiconductors have high thermal conductivity, so can be used as a cooling agent in certain thermoelectric applications.
4. Lighting and LED displays: Some semiconductors, usually those available in liquid or amorphous form as a thin-coated film, can produce light
and are used in LEDs and OLEDs. LED LCD screens use a backlight to illuminate their pixels, while OLED's pixels produce their own light.
5. Solar cells: Silicon is also the most commonly used semiconductor in the production of solar panel cells.That concludes
our brief guide to the applications of semiconductors. As you can see, semiconductors are integral to the modern world and
play an important role in the electronic devices we use or come into contact with every day
Advantages and disadvantages of semiconductor materials
Advantages:
5. Noise is less
Disadvantages:
CHAPTER 4
INSULATING MATERIALS
The Electrical Insulating Material/insulating materials are the materials that inhibit heat transmission, electric current, or noise.
The importance of the insulating materials is ever-increasing in day by day as there is an innumerable number of types of
insulators available in the market. The selection of the right type of insulating matter is very important because the life of the
2. Characteristics of a Good Insulating Material
A good insulating material should possess the following characteristics:
2. High dialectic strength.
4. Should be uniform throughout—it keeps the electric losses as low as possible and
14. Free from gaseous insulation to avoid discharges (for solids and gases).
1. Electrical Properties
2. Thermal Properties
3. ChemicalofProperties
1. Electrical Properties Insulating Materials:
4. Mechanical
I) Insulation Properties.
Resistance:It may be defined as the resistance between two conductors (or systems of conductors)
usually separated by insulating materials. It is the total resistance in respect of two parallel paths, one through the body
This is usually measured as insulation resistance. This term when applied to insulating materials needs qualification to
b) Volume
indicate Resistivity:
whether it refers, to volume or surface.
Volume resistivity is the resistance between opposite faces of a cube of unit dimensions; it is usually expressed in
mega ohm-centimetres. The volume resistivity of most insulating materials is affected by temperature, the resistivity
decreasing with an increase of temperature, i.e., the temperature co-efficient of resistivity is negative.
c) Surface Resistivity:
Surface resistivity is the resistance between the opposite sides of a square of unit dimension on the surface of the
materials, it is usually expressed in mega ohms per centimetre square. The surface resistivity of any square on the
d) Insulation Resistance of a Cable:
In a cable useful current flows along the axis of the core but there is always present some leakage of current. This leakage is
radial i.e., at right angles to the flow of the useful current. The resistance offered to this radial leakage of current is called
“insulation resistance” of the cable. If the length of the cable is greater, the leakage area is also greater meaning thereby that
more current will leak. In other words insulation resistance is decreased. Hence the insulation resistance is inversely
If the voltage across an insulating materials is increased slowly the way in which the current increases depends
upon the nature and condition of the material as illustrated schematically in Fig. below.
For material I, the current
The potentialdisruptive
described gradient at which
dielectric
the voltage at which current “run way”
breakdown.
breakdown occurs is termed as
occurs depends upon the rate at which
dielectric strength. It is easily
contamination, elevated temperatures, heat ageing, mechanical stress, and other factors may also markedly decrease
is termed
iii. “surface breakdown”.
Power Factor:
Power factor is a measure of the power loss in the insulation and should be low. It varies with the temperature and usually
increases with the rise in temperature of the insulation. A rapid increase indicates danger.
iv. Dielectric Constant (Permittivity):
Dielectric, insulating material or a very poor conductor of electric current. When dielectrics are placed in an electric field, practically no
current flows in them because, unlike metals, they have no loosely bound, or free, electrons that may drift through the material. Instead,
electric polarization occurs. The positive charges within the dielectric are displaced minutely in the direction of the electric field, and the
A dielectric
negative material
charges is a poor
are displaced conductor
minutely in the of electricity
direction but an
opposite efficient
to the electricsupporter
field. This of electrostatic
slight separation fields.
of charge, or polarization,
expression of the extent to which a material concentrates electric flux, and is the electrical equivalent of relative
magnetic permeability.
As the dielectric constant increases, the electric flux
The dielectric losses occur in all solid and liquid dielectrics due to:
I) A conduction current: The conduction current is due to imperfect insulating qualities of the dielectric and is calculated by the
application of ohm’s law- it is in phase with the voltage and results in a power (I²R) loss in the material which is dissipated as heat.
(ii) Hysteresis: Dielectric hysteresis is defined as the lagging of the electric flux behind the electric force producing it so that under
Thermal conductivity describes the ability of a material to conduct heat, and the specific heat capacity tells how much
heat
ii. energyPlasticity:
Thermal is absorbed or released depending on the temperature difference and mass.
Pressure on the wires of a wound coil varies under operating conditions because of the expansion and contraction of
theIgnitability:
iii. parts caused by variations in temperature.
Insulating materials exposed to arcing should be non-ignitable. In case they are ignitable, they should be self-
extinguishing,
iv. Softening resistant
Point:T to
hecracking or carbonisation
softening of the material.
point is the temperature at which a material softens beyond some arbitrary
v. Heat Ageing:
Ageing is, in effect, the wearing out of an insulating material by reducing its resistance to mechanical injury. It increase
rapidly with temperature, approximately doubling for each increase of 10°C to 16°C, depending upon the material.
vi. Thermal Expansion:
Thermal expansion is important because of the mechanical effects caused by thermal expansion due to temperature
Insulating materials should be resistant to oils or liquids, gas fumes, acids and alkalies. The materials should not undergo oxidation and
Cables laid in the soil can deteriorate by the action of chemicals in soils. The suitability of insulating materials for such
4. Mechanical Properties of Insulating Materials
i. Density
ii. Viscosity
v. Surface Tension
vi. Uniformity
CHAPTER 5
2. Resistors
3. Capacitors
4. Inductors
Introduction
Electronics Components
Electronic components are basic discrete devices in any electronic system to use in electronics otherwise different associated fields. These components are
basic elements that are used to design electrical and electronic circuits. These components have a minimum of two terminals which are used to connect to the
circuit. The classification of electronic components can be done based on applications like active, passive, and electromechanical.
In designing an electronic circuit following are taken into consideration:
Passive components: cannot amplify a signal, and they do not produce mechanical motion.The most common passive electronic components are
Measurement and analysis instruments: Cathode Ray Oscilloscope (CRO), multimeters, etc.
Active components can amplify a signal. The most emblematic active components are called transistors. A bipolar-junction transistor (BJT) functions like a
current-controlled current source, and a metal oxide semiconductor field-effect transistor (MOSFET) functions like a voltage-controlled current source.
Electromechanical components convert electrical energy into mechanical motion, convert mechanical motion into electrical energy, or facilitate electrical
Electromechanical components
Loudspeakers.
Microphones.
Geophones.
Hydrophones.
Resistors
A resistor is an electrical component that limits or regulates the flow of electrical
voltage • forThean active device such as a transistor. Resistors are commonly used to
first use is to limit the flow of current in a circuit.
I=E/R
I = 15 V / 30 Ω
I = 0.5 A
• The second use is to produce a voltage divider.
A to B = 1.5 V
A to C = 7.5 V
A to D = 17.5 V
B to C = 6 V
B to D = 16 V
C to D = 10 V
Resistor
the circuit
• The greater the resistance value, the less will be the current flow
Appearance
•
Schematic Symbol
10 Ω may be written as 10R
•
The resistor color code can be used to determine the resistor’s ohmic value and tolerance.
Resistor Colour Coding:
5
3 ___
9 ___ 10 ____ % 10
5
Resistor nominal value = 3910
= 3,900,000
= 3.9M.
Tolerance = 10%
Solution: continued
Minimum resistance value:
nominal value – nominal value * tolerance:
Resistors are made in many forms but all belong in either of two groups:
Fixed resistors – are made of metal films, high-resistance wire or carbon composition.
Variable resistors – have a terminal resistance that can be varied by turning a dial, knob, screw, or anything else
carbon resistor.
Carbon resistors are very popular for most applications because they are inexpensive and readily available in
does not change with age and they have improved tolerance.
Wire-wound resistors are fixed resistors that are made by winding a piece of resistive wire around a ceramic core. These are
A 10 W, 10 W wire-wound resistor
Variable resistors can change their value over a specific range. A potentiometer is a variable resistor with three terminals. A
A potentiometer
A rheostat.
Resistor power rating
The of a resistor is the specification given with a resistor that serves to tell the maximum amount of
Thus, if a resistor has a power rating of ¼ Watts, ¼ Watts is the maximum amount of power that should
Exceeding the power rating causes damage to a resistor.
1. Resistors are used in two main applications: as voltage dividers and to limit the flow of current in a circuit.
3. There are several types of fixed resistors such as composition carbon, metal film, and wire-wound.
5. Metal film resistors never change their value, but are more expensive than carbon resistors.
7. Resistors often have bands of color to indicate their resistance value and tolerance.
8. Resistors are produced in standard values. The number of values between 0 and 100 Ω is determined by the tolerance.
9. Variable resistors can change their value within the limit of their full value.
Capacitors are one of the fundamental passive components. In its most basic form, it is composed
of two plates separated by a dielectric. The ability to store charge is the definition of capacitance.
Conductors Dielectric
The charging process…
Initially uncharged
Fully charged
Source removed
Rearranging, the amount of charge on a capacitor is determined by the size of the capacitor (C) and the
voltage (V).
220 mC
If a 22mF capacitor is connected to a 10 V source, the charge is
An analogy:
You could store more rubber bands (like charge or Q) in a bigger bottle (capacitance
where
C is directly proportional to
C is inversely proportional to
178 pF
Power in a capacitor
Energy is stored by the capacitor during a portion of the ac cycle and returned to the source during another portion of the cycle.
o
Voltage and current are always 90 out of phase. For this reason, no true power is dissipated by a capacitor, because stored
The rate at which a capacitor stores or returns energy is called reactive power. The unit for reactive power is the VAR (volt-
ampere reactive).
Capacitor types
Mica
Mica capacitors are small with high working voltage. The working voltage is the voltage limit that
cannot be exceeded.
Ceramic disk
Ceramic disks are small nonpolarized capacitors They have relatively high capacitance due to high er.
Electrolytic (two types)
Electrolytic capacitors have very high capacitance but they are not as precise as other types and tend to have more leakage current.
Al electrolytic
Ta electrolytic
Variable capacitors typically have small capacitance values and are usually adjusted manually.
A solid-state device that is used as a variable capacitor is the varactor diode; it is adjusted with an electrical signal.
Capacitors use several labeling methods. Small capacitors values are frequently stamped on them such as .001 or .01, which have units of
microfarads.
Electrolytic capacitors have larger values, so are read as mF. The unit is usually stamped as mF, but some older ones may be shown as MF or MMF
When values are marked as 330 or 6800, the units are picofarads.
magnetic field in the conductor according to Faraday’s law of induction. Eddy currents flow
lower-frequencies of alternating
Variable inductor products are coil products that allow the inductance to be easily varied by
The interior is covered by a metal case that is magnetically shielded, while a resin molded
MAGNETIC MATERIALS
1. Introduction
5. Magneto striction
Introduction
Magnet: a device that attracts iron and produces a magnetic field. So that magnetic materials are materials which get easily magnetized in a
magnetic field.
Or Magnetic Materials are those materials in which a state of magnetization can be induced.
• Many of our modern technological devices relay on magnetism and magnetic materials.
Examples: Power generators, transformers, electric motors, radio, television, telephones, computers & components of sound & video
reproduction systems.
Sources of Magnetic Fields
Terms associated with magnetic materials
Magnetic dipole: The two equal and opposite magnetic poles are
separated by a small
Magnetic dipole distance.
moment: The strength of that tiny magnet, the
Ampere meter square. The magnetic dipole moment is a vector quantity and its
direction
magnetic is given
flux by the right-hand
density thumb
(B): The rule.
magnetic flux density or magnetic induction is the number of lines
of force passing through a unit area of material, B. The unit of magnetic induction is the tesla (T).
Magnetic field Intensity (H):
Ratio between the magnetic induction and the permeability of the medium
B 1
i.e. H= ampere m
B 1
Magnetic Permeability (µ): Ratio of the magnetic induction to the applied magnetic field intensity = henry m
H
I
=
H
Magnetic Susceptibility (χ): Ratio between the intensity of magnetization to the applied magnetic field intensity
Intensity of Magnetization(I or M) :
The process of converting a non magnetic material into a magnetic material.Intensity of Magnetization represents the extent to which a
specimen is magnetised when placed in a magnetising field. Or in other words the intensity of magnetisation is defined as the magnetic dipole
moment developed per unit volume when a magnetic material is subjected to magnetising field.
1. magnetic
Clasification of Without permanent magnetic moments:
materials
i) Diamagnetic materials
i) Paramagnetic materials
Ye
s
No
Alignment of dipoles
m Uniform
do
R an
me Opp
Sa Direction of dipoles osite
Ferri
Anti ferro
Diamagnetic Materials
•
Pro
• The number of orientations of electronic orbits is such that the vector sum of the magnetic moments is zero.
• Dipoles are induced by change in orbital motion of electrons due to applied magnetic field.
No Applied Applied
opposing
none
s
rtie
pe
Pro
• External field will cause a rotation action on the individual electronic orbits.
• The external magnetic field produces induced magnetic moment which is due to orbital magnetic moment.
• Induced magnetic moment is always in opposite direction of the applied magnetic field.
•
pe
• -5
Susceptibility is of the order of -10 .
• It is present in all materials, but since it is so weak it can be observed only when other types of
s
rtie
pe
• Examples: Bi, Zn, gold, H2O, alkali earth elements (Be, Mg, Ca, Sr), superconducting elements in
superconducting state.
Paramagnetic Materials
• Possess permanent dipoles.
• If the orbital's are not completely filled or spins not balanced, an overall small magnetic moment may exist.
• i.e. paramagnetism is because of orbital and spin magnetic moments of the electron.
•
Pro
random
aligned
s
rtie
pe
Pro
• In presence of magnetic field the
• material gets feebly magnetized i.e. the material allows few magnetic lines of force to pass through it.
• C is Curie constant
• With increase in temperature susceptibility decreases.
• -5 -2
Pro
• Examples: alkali metals (Li, Na, K, Rb), transition metals, Al, Pt, Mn, Cr etc.
Ferromagnetic Materials
• Permanent dipoles are present so possess net magnetic moment
• Origin for magnetism in Ferro mag. Materials is due to Spin magnetic moment of electrons.
• Material shows magnetic properties even in the absence of external magnetic field.
s
•
rtie
aligned
aligned
s
rtie
pe
Pro
• When placed in external mag. field it strongly attracts magnetic lines of force.
•
s
When temp is greater than curie temp then the material gets converted in to paramagnetic.
rtie
pe
•
Pro
net magnetization.
Curie Temperature
Below the Curie temperature, the ferromagnetic is ordered and above it, disordered.
•
pe
• Initially susceptibility increases with increase in temperature and beyond Neel temperature the susceptibility
Ferrimagnetic Materials
• Ionic in nature
•
rtie
•
Magnetostriction
• Magnetostriction is a property of ferromagnetic materials which causes them to expand or contract in response to a magnetic field.
This effect allows magnetostrictive materials to convert electromagnetic energy into mechanical energy. As a magnetic field is applied
to the material, its molecular dipoles and magnetic field boundaries rotate to align with the field. This causes the material to strain and
• The deformation is different along different crystal directions & the change in dimension depends on nature of the material.
Magnetic materials applications
1. Ferrite applications
Used as induction cores, antennas for medium and long wave broad casting, electronic tuning, auto frequency control, FM,
switching etc.
Since ferrites have a domains & hysteresis loop they are used as memory elements for rapid storage and retrieval of digital
Reading Process
Writing Process
Disc Drives)
3) Transformer
4) Motors