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Presentation On PET New
Presentation On PET New
Jawad Ahmed
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POLYETHYLENE TEREPHTHALATE (PET)
C10H8O4
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APPLICATIONS
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INTRODUCTION
ELECTRON BEAM IRRADIATION
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Introduction
Irradiation cross-linking is an
excellent way to improve the
properties of polymers:
mechanical behavior
chemical stability
thermal performance
flame resistance
Irradiation
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INTRODUCTION
Electron beam irradiation is considered energy efficient technology as well it requires
very short time for crosslinking.
Efficient Crosslinking depends on Polymer material, Dose range and additives.
Electron beam irradiation produces the free radicals which usually helpful for
crosslinking.
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CROSSLINKING
In the process of crosslinking the material absorbs
radiation energy.
Chemical bonds are broken and free radicals are formed
which, in the next step, react to new chemical bonds.
Thus an extremely resistant ‘network’ is formed. Since it
is the finished plastic product which is modified in this
way, it is even possible to vary the degree of crosslinking
within one component by shielding parts of the product
during irradiation.
The irradiation of raw materials is also possible.
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PET
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Adem, 2016
EBI dose range 50-3000 kGy on
biaxially oriented PET film
Dose rate: 4.48 kGy min1
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METHODOLOGY
Adem, 2016
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Inherent viscosity are displayed. It is clear that the Inherent viscosity
of the material decreased with the increase in dose.
Inherent viscosity vs dose for the PET irradiated at 0, 100, 300, 500, 1000 and 2000 kGy22
Melting Temperature after irradiation at ambient and 100 degree Celsius
temperature.
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Percentage of Crystallinity after irradiation at ambient temperature and
100 degree Celsius.
Percentage of crystallinity vs dose in the first heating run (left) and in the second
heating run (right) for PET irradiated at ambient temperature (empty circles) and at 100
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C (filled circles).
Adem, 2016
Conclusion of Study
Air/ Dose
PET Type
Vacuume Range
Dose Rate Temperature Dose Effects on properties
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Effect on PET Flame Retardency
EBI range 50-3000 kGy on biaxially oriented PET film
Dose rate: 4.48 kGy min1
Molecular formula
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FR-PET fabric was difficult to ignite and was accompanied with flaming drips upon
combustion as shown in.
In case of irradiated FR-PET/TMPTA fabrics, when the irradiation dose was above the 90
kGy the fabric was no dripping but unexpected it burned up until to the clamp with the
flaming and char forming as seen.
Combustion state of samples after vertical burning test (a) FR-PET fabric and (b) FR-PET
fabric irradiated at 120 kGy.
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Gel content of PET flame-retardant fabric
It is known that PET is difficult to be irradiation crosslinked for the existence of benzene ring and
the gel point is not found until the dose is higher than 1 MGy.
When impregnated with sensitizer TMPTA, the gel content was 5.94% at the lower dose of 90
kGy and it arrived at the highest level 13.01% when the dose increased to150 kGy the gel % is
decreased.
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Ebeam Irradiation on PET
Functional groups
The related study indicated that flame-retardant mechanism of the phosphorus-
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Ebeam Irradiation on PET
Conclusion of Study
Air/
Dose
PET Type Additive Vacuu Temp: Dose Effects on properties
Range
me
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Electron beam Irradiation on PET
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Ebeam Irradiation on PET
Ayse Aytac,
2010
Effect on Breaking Strength (N)
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Breaking Strength (N)
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AYSE AYTAC, 2010
Breaking strength
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AYSE AYTAC, 2010
Elongation at Break
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AYSE AYTAC, 2010
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Ebeam Irradiation on PET
Conclusion of Study
Air/
Dose
PET Type Additive Vacuu Temp: Dose Effects on properties
Range
me
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BEATRIZ R. NOGUEIRA, 2009
It can be seen, there were significant increased up to 18 % in tensile strength at
break of PETmet/LDPE irradiated with 45, 60, 75 and 105 kGy, but for the other
irradiation doses there were no significant difference.
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Figure Penetration resistance as a function of electron-beam irradiation for the structure
PETmet/LDPE.
BEATRIZ R. NOGUEIRA, 2009
In the sealing properties, electron-beam irradiation caused significant decrease. The
decrease of sealability of PETmet/LDPE in the dose range studied was 8–26%
except for 60 kGy that did not showed significant differences.
Air/
Dose
PET Type Additive Vacuu Temp: Dose Effects on properties
Range
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*Significant increased up to 18 %
*Elongation at break, increase upto
Ambient 15%
multilayer
0 - 120 tempera *penetration resistance of the film
structure - Air Increasing
kGy ture increased up to 14 %
PETmet/LDPE
*Sealing strength, significant
decrease
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VITOR M. OLIVEIRA, 2009
Effect on Tensil strength at break
After Eight days irradiation: no significant differences in tensile strength at break, at doses
25, 30 and 45 kGy, but for the other irradiation doses an increase up to 16% was found.
After six months irradiation: the tensile strength of the PET/PP film increased at the dose
range of 5–15 kGy up to 13%, at 90 kGy ca. 7% and 105 kGy ca. 9%.
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VITOR M. OLIVEIRA, 2009
Effect on elongation at break
After Eight days irradiation: Increase up to 15% at lower doses (5–30 kGy), at 75 kGy
24% and 105 kGy 32%.
After Six months irradiation: Still higher, as indicated by an increase between 22% and
41% (5, 15 kGy 41%), except for the dose range of 75–120 kGy (rise 90 kGy 12%; loss:
75 kGy ca.7, 105 kGy 8%).
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VITOR M. OLIVEIRA, 2009
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VITOR M. OLIVEIRA, 2009
The sealing properties is affected by irradiation it can be seen, the loss of
sealability of the PET/PE in the dose range of up to 25 kGy was by 65–92%
eight days after irradiation, and by 43–88% six months
after irradiation in the dose range of up to 15 kGy.
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Ebeam Irradiation on PET
Conclusion of Study
Air/
Dose
PET Type Additive Vacuu Temp: Dose Effects on properties
Range
me
*no significant
differences in tensile
strength after 8 days
irradiation
•increase in tensile
Ambient strength after 6 months
0 -120 tempera
PET/PP - Air
kGy ture
Increasing irradiation
•* increase in elongation
at break after 8 days
irradiation 52
•* increase in elongation
at break after 6 months
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Literature Review
Burillo, 2007
Researcher changes the electron beam irradiation doses upto 15 Mgy on the
Poly(ethylene terephthalate)
On the PET at dose rate of 1.65MGy/h and investigated .
Investigated by:
Differential scanning calorimetry (DSC)
Molecular weight measurement (MWM)
X-ray photoelectron spectroscopy(XPS)
Scanning electron microscopy(SEM)
Irradiated samples showed a decrease of molecular wt: with a minimum at 5
Mgy.
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Effect on Molecular weight
Pellets of commercial PET with molecular weight (Mv)
of 103,600 were irradiated under nitrogen atmosphere in a
sealed polyethylene bag at doses from 0.2 to 15 MGy.
PET films, from God Fellow Co., biaxially oriented, with a molecular
weight of 52,200 were irradiated at doses from 0.2 to 15 MGy.
All samples were irradiated in a Van de Graaff accelerator of 2 MeV
Temperature range: 22-80 ◦C
Dose rate of 1.65 MGy/h
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Changes in molecular weight of PET films and Pellets by EBI
Contact Angle
Liquid vapor
Liquidvapor interface
meets a solid surface of
PET decreasing by the
increasing the dose
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PET Properties After Irradiation
The melting point of samples decreases with increase in radiation dose.
There are no differences in film samples irradiated in air or vacuum, due to the
high dose rate of the electron beam.
The Tg of samples also decreases with degradation of samples.
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Electron beam Irradiation on PET
Effect of Crystallinity
SEM micrograph shows of the surface of the PET films without irradiation,
little crystals of different sizes were observed.
At 15 MGy of irradiation the crystals are destroyed and we observe spots
with round or elliptic shapes.
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Ebeam Irradiation on PET
Conclusion of Study
Dose
PET Type Additive Air/Vacuume Temp: Dose Effects on properties
Range
* decrease of molecular
*PET Pellets weight
minimum
Mv = 103,600 Air and 0.2 to * chain scission
- 22–80 C at
* PET films vaccum 15 MGy *Crystallinity decreases with
5 Mgy
Mv = 52,200 increase in dose
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Zenkiewicz, 2004
Researcher studied, Effect of the EBI on the tensile strength, elongation and
tear resistance for packaging films made of:
low-density polyethylene (LDPE)
polypropylene (BOPP)
polyethylene terephthalate (PET)
It was found that the electron irradiation caused an increase in the tear
resistance of the LDPE film at doses of up to 100 kGy
Significant decrease and even loss of the tear resistance of the films of BOPP
PET were observed at doses already below 25 kGy which indicates that the
modified BOPP and PET films can hardly be used in packaging.
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M. ZENKIEWICZ, 2004
Tensile strength at break in machine direction
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M. ZENKIEWICZ, 2004
Tensile strength at break in transverse direction
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M. ZENKIEWICZ, 2004
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M. ZENKIEWICZ, 2004
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M. ZENKIEWICZ, 2004
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M. ZENKIEWICZ, 2004
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Air/
Dose
PET Type Processed Vacuu Temp: Dose Effects on properties
Range
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CHANGCHENG HE, 2003
Contact Angle
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CHANGCHENG HE, 2003
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CROSSLINKING VS SCISSION
As the hydrogen in the backbone of an organic
polymer is replaced with heavier substituents, its
tendency to crosslink decreases and its tendency
to scission increases.
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EFFECT OF ADDITIVES
There are four main ty'pes of additives whose effect on irradiation of polymeric
systems needs to be considered
3. Protective agents: basically, there are two types of r: rotectors- the anti-rads,
which act as energy acceptors such as pyrene and other aromatic hydrocarbons),
and ree radical scavengers or anti-oxidants, e.g., phenols, which protect the
polymer via peroxy or carbon centred radicaf reactions
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ENVRIONMENTAL FACTOR (AIR)
Oxygen
Initiation
RH -'VV\!'. R- + HH- + RH • R- + H2
R- + O2 • R02-
• Crosslinking
R- + R- • R·R
(not favoured in air/oxygen)
• Degradation
R0
2- , ROOH -----...Chain scission, degradation,
alcohols, ketones
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FACTORS THAT INFLUENCE THE
CROSSLINKING OF PET /
POLYCARBONATE
Additives
Crosslinking coagent
Polymer blends PET/other Polymer
Dose irradiation
Environemntal factors
Temperature
Air (Oxygen)
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ADDITIVES (CROSSLINKING COAGENT)
Crosslinking agent can serve to reverse the MW damage
caused by hydrolysis of polyesters or can modify the rheology
of the polymer to increase its melt strength.
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Chain extenders are thus very useful for building
molecular weight during melt processing.
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CROSSLINKER
Crosslinker can be devided into two main catogaries which
are commercially available for PET.
Bifunctional chain
Promote linear chain extension
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BIFUNCTIONAL MOLECULES
Bifunctional molecules:
Diepoxides
Diisocyanates
dianhydrides or bis(oxazoline)s
Use to increase the molecular weight of PET by reacting with
its terminal groups.
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THE MOST COMMON CROSSLINKER
The most common chain extenders are the dianhydrides
(also known as tetracarboxylic dianhydrides). The most
common of these is pyromellitic dianhydride
(PMDA).
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Trimellitic anhydride (TMA) is efficient crosslinker,
which gives rise to branching of the PET structure.
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PYROMELLITIC DIANHYDRIDE (PMDA)
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APPLICATIONS (PMDA)
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PHENYLENEBISOXAZOLINE (PBO)
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PHENYLENEBISOXAZOLINE (PBO)
1,3-phenylenebisoxazoline (1,3-PBO)
1,4-phenylenebisoxazoline (1,4- PBO)
PBO chain-extends PET by coupling together two terminal
carboxylic acid groups.
Effective use concentrations of PBO for PET are in the range 0.5–
1.5 wt% and these can give an IV increase for PET of 0.2 IV units –
that is, from 0.7 to 0.9 dL/g
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DIEPOXIDE (EPON 828)
CHAIN EXTENDERS
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DIEPOXIDE (EPON 828)
Haralabakopoulos et al.; have reported that the
molecular weight of PET increases via chain extension
reactions with commercially available diepoxides.
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TETRAEPOXIDE (TGDDM)
Ciba MY721:
based on tetraglycidyl diaminodiphenyl methane (TGDDM)
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TETRAEPOXIDE (TGDDM)
Reactive processing of recycled PET with a tetrafunctional
epoxy additive induces randomly branched molecules
which gives rise to a corresponding increase in elongational
melt viscosity.
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POLYMERIC MODIFIERS FOR PET
PET can be blended with PBT or polycarbonate (PC) to
make blends or alloys.
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PET/PC
Polycarbonate is a
high Tg (150 ◦C) ductile
high-impact strength polymer
but has rather poor solvent resistance because of its amorphous nature.
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PET/PC
This partial miscibility is responsible for the self-compatibilizing
nature of the blend, hence resulting in good delaminating resistance
and tensile strength.
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PET/PBT AND PET/ PHENOXY RESIN
Phenoxy resins can also be used for the modification of PET and
PBT.
Paphen phenoxy resins are reactive modifiers that can modify and
upgrade brittle polymers. Such resins contain 6 % of secondary
hydroxyl groups.
Glass Transition
Melting Temperature
Crystallinity
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MECHANICAL PROPERTIES
Effect of irradiation on Tm, Tg, Crystallinity
PET biaxially oriented film with 0.25 mm thickness and having
molecular weight of 52,200 were irradiated at doses from 0.2 to
15 MGy, at temperature range of 22–801C.
Crystallinity decreases with increase in dose because of the
formation of a branching polymer and some crosslinking
reactions.
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MELTING TEMPERATURE
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CRYSTALLINITY
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CURRENT
CHALLENGES
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CURRENT CHALLENGES
Mechanical properties adversely affect by irradiation, and this
effect was greater at the higher irradiation temperature.
Stress at break and strain at break values strongly decrease with
the increase in dose due to chain scission.
PET bottles canot be used for the storage of Alcholic drinks
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Goals
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Conclusion
There are many research reported efficient results to modify the polymer material
with low energy. But, when irradiation dose applied on PET but there is no
significant results found without additives.
The main reason to not get a significant is benzene ring which required
higher dose to produce gel, that can able to make well crosslinking.
There is sometimes found the chain scission problem due to Oxygen induced
during irradiation
In PET few of studies are taken place on higher dose and found with
increasing dose of radiations, small changes of physicochemical characteristics
and the formation of crosslinking and chain scission are discussed.
This has recently motivated both academic and industrial research. A very
little work is done in this field so it demands the challenging research in the
near future to break down the limitless of PET applications.
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REFRENCES
Burilloa, G., Tenorioa, L., Bucio, E., 2007. Electron beam irradiation
effects on poly(ethylene terephthalate) . Radiation Physics and
Chemistry 76, 1728–1731.
Adem, E., Hernández-Sampelayo , A.R., 2017. Physical properties
of biaxially oriented poly(ethylene terephtalate) irradiated at
different temperatures and doses with electron beam. Radiation
Physics and Chemistry 130, 5–11.
Ivasiljeva, I.V., Mjakin, S.V., Makarov, A.V., 2006. Electron beam
induced modification of poly(ethylene terephthalate) films. Applied
Surface Science 252, 8768–8775.
Chumakov, M.K., Shahamat, L.,Weaver, A.,2011. Electron beam
induced grafting of N-isopropylacrylamide to a poly (ethylene-
terephthalate) membrane for rapid cell sheet detachment. Radiation
Physics and Chemistry 80, 182–189.
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