E R R O R CA272 & CA559

Problem I M V open error & L o w Pressure

Nama :
Nrp Irwan
: 83110005
Grade : G3A
Specialist :
Area HD,BW,PCS,BDS
 U N I T D ATA
• Unit model : PC200-
• S/n unit 8M1
• Engine Model & Number : C24438
SAA6D107E-1,
26741691 : EX272
• Code unit : 4552
• Hour meter : PT.SEMESTA MANDIRI INDONESIA
• Customer name : 06 July 2022
• Trouble Date : Error CA272 IMV Open Error &
• Information problem CA559
• Inspection date : 06 July 2022
• RFU Date : 11 July 2022

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Trouble shooting Analysis Process

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Trouble happened

Terjadi Error pada

monitor panel
CA272 IMV Open
Error & CA559 Rail
Pressure Low Error

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Possibility Causes :
 Defective wiring harness connector
 Defective supplay pump actuator
 Open or short circuit in wiring harness
 Hot short circuit in wiring harness
 Defective engine controller
Tool required :
 Shop Manual & Parts Book
 Toolbox & Pm Engine related group
 Pressure gauge

Shop Manual Parts Book Pressure Gauge PM Clinic Engine Common Tool & Avometer

5
Observe & diagnostic
Environment , working
condition

Topograph Ground condition Detail area

y Coal Normal
Normal
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Observe & diagnostic
Maitenance Side Of
Unit

Main Fuel filter Air Cleaner

Lube filter standar use
standard use standard use
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Observe & diagnostic
Identify of
unit

Unit Assy Engine Serail Number

View

Serial Number Unit Hour Meter Unit

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Observe & diagnostic
Location, Abnormality (detail abnormal,
measurement)
1 2 3 4

leaks
Pemeriksaan Error CA559:
1. Check error pada monitor panel 5
2. Memeastikan kondisi Pressure Limiter valve
3. Melakukan penegetasan pada pressure limiter hasilnya terjadi
kebocoran
4. Membongkar pressure limiter
5. Inidkasi limiter Valve sudah rusak

Pressure Limiter Rusak9

Observe & diagnostic
Location, Abnormality (detail abnormal,
measurement)

Setelah dilakukan pemeriksaan pada Ditemukan kerusakan pada IMV

Error CA272 IMV Open solenoid
elektrik system kemudian dilakukan
Error
pemeriksaan pada suplay pump

Kondis IMV solenoid Berkarat

indikasi komponen bagian dalam
JAMMED

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 Data
No Item Result Standard Remark
1 Working condition Loading soil - Normal

2 Oil & filter Genuine parts Genuine parts Normal

3 Kondisi Volage & Wiring 1. 24 volt Voltage standart dan tidak ada Normal
,socket elektrik system 2. Wiring & kerusakan
Socket bagus
4 Engine speed (Relief 1790 Rpm 1930 ± 100 Rpm Abnormal
speed)

5 Pengetesan limiter valve Leaks fuel No Leaks Abnormal

6 Pemeriksaan IMV Karat dan Jammed No jammed Abnormal

solenoid

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 A n alysa

Dari hasil observe dan diagnostic ditemukan abnormality pada

1. Limiter valve rusak
2. IMV Solenoid rusak

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Suspected C au s e
Damage Parts
Error CA272 IMV open error disebabkan karena IMV Solenoid rusak
Sedangkan untuk Error CA559 disebabkan karena Limiter Valve rusak

IMV Solenoid P/N: Suplay

Limiter Valve P/N:6754-72-1221 Pump Assy ( 6754-71-
1012B) 13
C onclu sion
Dari Proses Trouble shooting yang di lakukan,Indikasi Root Cause Dari
Problem Error CA272 & CA559,adalah sebagai berikut :

• Error CA272 & CA559

WHY
1
• IMV Solenoid & Limiter
WHY Valve Broken
2
• Internal Deffective Failure
WHY
3

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Action To improvement
Outcome R epair
 Replace Fuel Suplay Pump assy
 Replace Limiter valve
 Test Performance & Unit RFU

A New Fuel Suplay A new Limiter

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Terima Kasih

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