Industrial Services Department (ISD)

WELCOME

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 Lifting Operation
Supervisor
Course ID: AD001
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 Introduction

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 Responsibilities

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 Responsibilities

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  Responsible Person
A Responsible person is a person who has
sufficient knowledge and training to enable
him/her to recognize obvious defects and is
responsible to his/her employer for the “in-service‟
inspection of equipment.

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 COMPETENT PERSON:
 He / she should have a practical and
theoretical knowledge and experience of the
equipment which is to be tested, examined
and certified that will enable him / her to
detect defects or weaknesses which it is
purpose of the examination to discover and
to assess their importance to the safety of
the equipment.

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 Tool Box Talk & Training, before Entering
to the Job Site

9
 Check your work Inform to your
place first, for Supervisor if any
safe work fault you
observed

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 Lifting Gear

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 Lifting Machine or Appliance

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 In-service inspection

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 Proof or Test load

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 Proof or Test load

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 Certificates

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 Lifting Equipment and the UAE law

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 CE Marking

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 LOLER & PUWER

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 Lifting Operation

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 Maximum Periods

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 Rigger Responsible for

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 Rigger Responsible for

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 Signaler

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 Lifting Risk Matrix

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 Crane Classes

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 Side Boom

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 Load Radius

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 Significant Steps

 Check the Weight

 Choose your Right Sling
 Fitting the Sling
 The Lift
 Setting Down the Load
 Releasing the Sling
 Clear Up

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 Balance

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 Centre of Gravity

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 Pulley Blocks

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 Hand Operated Chain Blocks

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 Hand Operated Chain Lever Hoist

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 Tirfor

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 Power Operated Blocks

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 Traveling Girder Trolleys

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 Runways

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 Mobile Gantries

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 Slewing Jib Crane

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 Overhead Traveling Cranes

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 Tripods or Shear legs

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 Jacks

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 Selection & Use of Lifting Gear

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 Chain Slings

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 Wire Rope Slings

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 Webbing Slings

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 Endless Round Slings

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 Sling Configurations

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 Methods of Rating Lifting Slings

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 Summary Of Mode Factors

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 Summary Of Angle Factors

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 Angle Factors for Eye Bolts

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 Tag Line & Signal

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 SWL-Safe Working Load

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 Working Load Limit

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 Load Factors & Slinging

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 Thumb Rule

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 4 Leg Bridle Slings

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 Colour Coding

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 Factor Of Safety

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 Factor Of Safety

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 Factor Of Safety

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 Calculate WLL for FSWR

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 Calculate WLL of Grade 80 Chain
Slings

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 Websling & Round sling Safety
Chart

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 Hitch

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 Basic Types of Hitches

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 Bridle Hitch

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 Vertical Hitch

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 2 – Leg Bridle

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 Turnbuckles

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 3-Leg Bridle

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 Single Basket

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 Double Basket

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 Double Wrap Basket Hitch

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 Double Wrap Basket

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 Single Choker

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 Double Choker

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 Spreader Bar

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 Double Wrap The Sling

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 Angle of Choker

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 Angle of Double Wrap Choker

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 Pair of Double Wrap Chokers

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 Sling Angles

(Included Angle)

Vertical Angle

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 Load Angle Factor

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 Good Practice

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 Tension Calculation

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 Centre of Gravity

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 Offset Centre of Gravity

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 Safe use of Slings

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 Safe Use Practices

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 Uniform Load Method

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 Tip Loading of Hooks

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 Compression Loads

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 Hooking Back

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 Flat Woven Webbing Slings

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 Six Basic Types

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 Mode Factor

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 Temperature

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 Abrasion & Sharp Edges

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 Chemicals

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 Test Certificate

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 No. of Ply

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 In – Service Inspection

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 In-Service Inspection

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 In-service Inspection

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 Chain Slings

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 Chain Assemblies

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 Mechanical Joining Devices

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 Shortening Clutches

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 In-service Inspection

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 In-service Inspection

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 In-service Inspection

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 In-service Inspection

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 Hammering

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 Description

 FLEXIBLE ELEMENT.
 PERMITS THE TRANSFER OF STRAIN
TO PULL, LIFT OR HANG.
 COMPOSED OF STRANDS SPUN
HELICALLY AROUND A METALLIC OR
TEXTILE CORE.
 STRAND STEEL WIRES ARE SPUN
HELICALLY AROUND A METALLIC
CORE.

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 Pitch
 THE PITCH IS THE NECESSARY ROPE LENGTH FOR THE STRAND TO COMPLETE
ONE ROTATION AROUND THE CORE. IT IS ALSO CALL LAY LENGTH.

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 The Core

TYPE OF CORES TEXTILE METALLIC

DESCRIPTION THE TEXTILE CORE IS GENERALLY MADE WITH
SOME KIND OF SYNTHETIC FIBRES MORE
RESISTANT IN THE TIME THAN THE NATURAL
FIBRES.
ADVANTAGE   GIVE A GOOD FLEXIBILITY TO THE ROPE.
 ACT AS INTERNAL LUBRICATOR.
THE METALLIC CORE IS GENERALLY
MADE WITH 7X7 STEEL WIRE ROPE.
 GIVE A HIGHER BREAKING LOAD TO
THE ROPE.
GIVE A BETTER RESISTANCE TO
CRUSHING

DISADVANTAGE POOR RESISTANCE TO CRUSHING POOR FLEXIBILITY

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 Steel Grades

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 Basic Cores

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 CLASSIFICATION OF WIRE ROPE

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 Rope Core Construction

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 Classification Of Wire Rope

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 Wire Rope Lay

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 Lang Lay

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 Regular Lay

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 Performing
 FORMING THE FINISHED STRAND INTO THE HELICAL SHAPE .

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 How to Measure Wire Rope Diameter

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 Wire Rope Inspection
NORMAL UNDAMAGED ROPE

REDUCTION IN WIRE ROPE DIAMETER

ONE ROPE LAY

 DUE TO CORE DETERIORATION

DISCARD ROPE IF THERE IS
DECREASE BY 3% OF THE NOMINAL
ROPE DIAMETER FOR ROTATION-
RESISTANT ROPES OR 10% FOR STRETCHED ROPE SHOWS INCREASED LAY LENGTH
OTHER ROPES. UNDAMAGED ROPE SECTION
 DUE TO EXTERNAL WEAR DISCARD
ROPE IF THERE IS DECREASE BY
7% OR MORE OF THE NOMINAL ROPE
DIAMETER DAMAGED ROPE SECTION
STRANDS TAKE AN OVAL
SHAPE IF THE CORE HAS
FAILED

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 Wire Rope Inspection

TYPICAL VALLEY
BREAKS ARE SERIOUS

WATCH FOR BROKEN

WIRES IN THIS AREA

WIRE BREAKS NEAR FITTINGS & INSIDE A

ROPE

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 Wire Rope Inspection

SOCKET MUST BE REPLACED IF

THERE IS ONE BROKEN WIRE
NEAR FITTING

WIRE BREAKS NEAR FITTINGS & INSIDE A ROPE

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 Wire Rope Inspection
REPLACE THE ROPE IF THERE ARE
 6 OR MORE RANDOM BROKEN WIRES IN ONE LAY
 3 OR MORE BROKEN WIRES IN ONE STRAND OF A
ROPE LAY
 1 BROKEN WIRE AT THE FITTING

TO CHECK IF YOUR ROPE HAS BROKEN WIRES

THE EASIEST WAY IS “LOOKING”

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 Wire Rope Defects

Extrusion of steel core (discard immediately)

Due to heavy corrosion
the wires breaks when
you bend the rope

Basket (bird cage) deformation of multi-strand construction

(discard immediately)

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 Wire Rope Defects

Severe kink with extrusion of fibre core (discard immediately)

Local increase in diameter of langs lay wire rope caused by distortion of the
steel core resulting from shock loading (discard immediately)

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 Wire Rope Defects

A wire rope which has been kinked during installation (discard immediately)

Outer strands take the place of the fibre core which has disintegrated (discard immediately)

Flattened portion of multi-strand rope caused by mis-coiling on a drum (discard immediately)

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 Wire Rope Defects

flattened portion due to local crushing (discard immediately)

Example of severe bend (discard immediately)

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 Wire Rope Assemblies

WIRE ROPE SLINGS DIFFERENT

CONFIGURATIONS

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 Wire Rope Installation

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 Wire Rope Installation

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 Wire Rope Installation

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 Uncoil Wire Rope

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 Correct Way

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 Ferrule Secured Eye

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 End Terminations

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 Terminal Fittings

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 Estimation of weights

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 Estimation of Weight

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 Estimation of Load Weight

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 Areas

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 Areas

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 Volumes

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 Volumes

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 Responsibilities

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 Uniform Load Method

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 Uniform & Trigonometric Method

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 Trigonometric Method

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 How to Calculate

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 Critical Lift

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 Critical Lift Plan

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 Critical Lift Plan

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 Critical Lift Plan

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 Critical Lift Plan

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 Critical Lift Plan

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 Tandem Crane Lift

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 Tandem Crane Lift

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 Tandem Crane Lift

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 Tandem Lift Plan

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 Tandem Lift Plan

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 Tandem Lift Plan

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 Tandem Lift Plan

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 Tandem Lift

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 Tandem Lift

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 Determine Lift Point

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 Tandem Lift Supervisor -
Responsibilities

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 Lifting Operation Plan

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 THANK YOU FOR
YOUR
ATTENTION
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