POM Part 3

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An Assembly Line (Product Layout)

Racks containing Racks containing


Racks containing
headlight sub-assembly steering wheels
backlight sub-assembly
sub-assembly
Workstation 1 Workstation 2
Workstation 3

Car 1 Car 2 Car 3

Conveyor

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McDonald’s Assembly Line

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Product & Process Layout
Pros & Cons

Process Layout Product Layout


Sharing of specialised and Standardised product/ process
costly equipments routing
Advantages More flexibility Operational Control is simpler

Less vulnerable to breakdowns High output rate is possible


Large Inventory buildup Low tolerance for breakdowns
Duplication of equipments
Disadvantages Operational control difficult leading to high cost
Less flexibility due to
Excess Material Handling dedication of resources

3
Schematic Diagram to show Fixed-position Layout of a Space Shuttle

Raw Computer
Materials Experts

Equipments Assemblies

Technicians Fuel

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Group Technology Scheme
(b) Grouped Cylindrical Parts (families of parts)
(a) Ungrouped Parts
Grooved Slotted Threaded Drilled Machined

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