This kaizen form documents improvements made to reduce waste in the CCA-01 cutting process. Specifically, an individual program was implemented for cutting child parts like fins, rudders, and landing gear instead of manual cutting. This addressed issues like 40% material waste and 20% reduced material lifespan from manual cutting errors. The automated program helped standardize the process, prevent waste, and save material and man hours compared to the previous status.
This kaizen form documents improvements made to reduce waste in the CCA-01 cutting process. Specifically, an individual program was implemented for cutting child parts like fins, rudders, and landing gear instead of manual cutting. This addressed issues like 40% material waste and 20% reduced material lifespan from manual cutting errors. The automated program helped standardize the process, prevent waste, and save material and man hours compared to the previous status.
This kaizen form documents improvements made to reduce waste in the CCA-01 cutting process. Specifically, an individual program was implemented for cutting child parts like fins, rudders, and landing gear instead of manual cutting. This addressed issues like 40% material waste and 20% reduced material lifespan from manual cutting errors. The automated program helped standardize the process, prevent waste, and save material and man hours compared to the previous status.
This kaizen form documents improvements made to reduce waste in the CCA-01 cutting process. Specifically, an individual program was implemented for cutting child parts like fins, rudders, and landing gear instead of manual cutting. This addressed issues like 40% material waste and 20% reduced material lifespan from manual cutting errors. The automated program helped standardize the process, prevent waste, and save material and man hours compared to the previous status.
KAIZEN FORM DEPARTME AREA/LOCATION OF Sl. No TEAM MEMBERS NT Emp ID IMPROVEMENT IMPROVEMENT IN KAIZEN DETAILS
1 Jayashree KR PPC 816410
Sachin Sadlapur ME 817227 Initiator Name, Emp. Jayashree KR 2 Sidharth Roy Program 816365 CCA-01 Throughput Quality ID & Department 816410 PPC 34 Ragupathi S Production 817271 OTHERS3M Department POC Start date 21/03/2022 Safety Cost Date of Ravitej Reddy 02/06/2022 implementation STATUS BEFORE STATUS AFTER BENEFITS 1.The majority of the child parts in CCA-01 cutting 1. The majority of child parts individual program 1. 40% Cost of material wastage FY2022. on manual, including the Fin, Rudder, and MLG implemented 2. 20% Material RT life savings . AFT & FWD . 2. This type of issue can be avoided implemented for lectra cutting and making the DXF programs accordingly 2. Manual cutting issues leading to material to prevent manual cutting from being stopped. As a waste and material RT life loss, travel time losses, and lost man hours result, material RT life can be saved, un wanted material is wasted, and manpower traveling of material can be greatly reduced .