BS-200E

Service Training

Global Technical Support Department

Bio-Chemistry
service@mindray.com
Version: 1.0

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INDEX

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SERVICE POLICY
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Mindray - A global partner you can rely on

INDEX

Mindray - A global partner you can rely on

BS-200E Configuration
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

• Analyzing unit
• Operation unit
• Output unit

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Installation
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Preparation

Unpacking

Probe, mixing bar and

other accessory
connections
BS-200E Installation
Guide
Operation software

Adjustment

Setup & Test

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Outer Structure of BS200E
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Front Perspective View
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Rear Perspective View
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Reagent/Sample Disk
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

• Reagent disk
 ( ) Positions: 40
 20ml or 40ml Mindray bottles
• Sample disk
 ( ) positions 40
 Micro sample cup, Centrifugal tube,
Collection tube, and Plastic tube.

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Reaction Disk
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

10 cuvettes/segment
Cuvettes are different
from BS200
8 segments
Total: 10 X 8

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Basic Drive Assembly
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Probe Driving
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

• Two step motors:

– vertical and horizontal.
• Two home position sensors
– vertical and horizontal.
• One horizontal collision detection
sensor
• Adjustable position parameters in
debug software

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Probe driving
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

H-direction home
position sensor

H-direction motor

V-direction home position

sensor
H-direction collision
detection sensor

V-direction motor

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Mixing Bar Driving
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

• Two step motors:

– vertical and horizontal.
• Two home position sensors:
– vertical and horizontal.
• One DC motor for mixing.
• Adjustable position parameter in debug software

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Reaction Disk Driving
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Step motor code sensor

Home position
sensor

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Reagent/Sample Disk Driving
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

• One step motor • Two position sensors

Code Sensor

Home Position
Sensor

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Auto-wash probe driving
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Position Parameter
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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INDEX

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Power supply for hardware
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Main board
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Power Supply Boards

AC Power PFC Board
12V&5V Board
24V Board

Position sensors
Power Drive Board
Sensors in tanks
Pump/Valve Drive
Auto Wash Temperature
Board
Collection Board Main
Board
Reaction Disk Temperature Refrigeration Board
Collection Board

Probe connection board AD Board

PC
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Main Board-Jumper
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

• Change the jumper to left side to enable parameter modification.

Disenable modification Enable modification

(GND)
(VDD)

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Data Flow of Power Drive Board
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Main Board

12V&5V Board
Pumps/Valves 12V

Step Motors 24V Power 24V Board 220V Heaters

Drive
Board

Probe connection board

PFC Board 12V Lamp

Reagent
DC motor
preheater

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Reagent Refrigeration Board
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

12/5V

4 Reaction 2 Peltiers
disks fans

Refrigeration Refrigeration
Lamp fan
board Temp. Sensor

Board Fan
2 Peltier Fan

Main board
Reaction fan feedback
Fog proof of
barcode

Power supply Unit Fans ( ) 12/5V board

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Reagent Refrigeration Board
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

• Functions:
 Reagent Refrigeration: Power for 2 peltiers; 2 peltier fans;
 Power for Fans: 4 reaction disk fans; lamp fan; drive board fan;
 Fans feedback from reaction disk to main board.
 Barcode Fog-proof.

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LEDs
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Description
Meaning Marker Color
On Off
12V goes
12VLED Green 12V supply normally
wrong
Power supply
12VFAN supply 12VFAN
12VFAN_LED Green
normally supply wrong
Peltiers supply Peltiers supply
Peltiers PELTIER_LED Green
normally go wrong
FAN1_LED Red
Corresponding
Reaction Disk FAN2_LED Red Corresponding fan
fan works
4 fans FAN3_LED Red goes wrong
normally
FAN4_LED Red
Refrigeration Refrigeration
GREEN_LED Green temperature is temperature is
within 0-15℃ beyond 0-15℃
Refrigeration Refrigeration
Refrigeration
YELLOW_LED Yellow temperature is temperature is
temperature
below 0℃ above 0℃
Refrigeration Refrigeration
RED_LED Red temperature is temperature is
above 15℃ below 15℃

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Power supply assembly
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

• AC Input
• -110V/220V AC
• -50/60±3Hz

• Output
• -Main board (12/5V)
• -Power drive board (24/12/5V)
• -Refrigeration board (12V)
• -ISE power board (Optional) (12V)
• -Reaction disk heaters (AC110/220V)
• -Lamp (12V)
• -Fan(s) (12V)
24V PFC 12V&5V
BOARD BOARD BOARD

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Hardware Frame
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Lamp A12V
390V
PFC Board AC Input
VDD VDD

Input
AC
390v
12V&5V Board C12v/5v

Signal
24V Board

C12V/5V
B12V 12VFAN
24V
B12V

Input
Power Drive

AC
ISE Power
board Board signal

Heater of
Refrigeration board
Signal

Signal
reaction tray
Input

Pump/Valve
AC

Signal
drive board
Signal Main Board

Wash Solution/Water
Heater Operation
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PFC Board
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

P3 Analyzer power switch

P1 AC input

P4
390V output P6 Lamp control signal
P2 VDD P5 Output for lamp

• AC/DC conversion, supplying the +390V and VDD voltage to 24V board and 12V&5V board;
• Supplying stable 12V(4.5A) voltage for the ( );
• Lampunit switch.
Control the C12V, 5V and 24V outputs through the analyzing
• AC output?

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24V Board
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

P404 AC input

P406 Heater power

output

P405 heater control

P401 390V input

P403 24V output

P402 VDD
input

• Converting 390V to 24V

• -24V/5A for ( )Power drive board (Motor and Preheater)
• Control AC 110/220V for ( ) Reaction Heaters
Wash solution/DI water preheating

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12V&5V Board
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

P353 B12V /C12V

output

P350 C12V/5V output

(PDB)

P352 C12V/5V output

P351 power fan (Main board)

P301 390V
input
P302 VDD
input

• Convert the 390VDC to

B12V(10A),C12V(4.7A) and 5V

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Liquid Level Detection Board (New)
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Caution: Working Voltage for LLD is 3.8V, the LED “ADJ” is always on after startup.

GND LLD Adjust Collision

VCC Reset VDD

Note: 1. Click Reset manually only after probe or LLD Board replacement.
2. Compatible with old version.

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LLD collision
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Work principle
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

A
C 
d

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Hardware difference with new BS-200
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

No. Board New BS-200 BS-200E

1 Main board 051-000485-00 051-000864-00

2 Power drive board 051-000486-00 051-000828-00

3 AD board BA10-30-77759 BA40-30-61365

4 Pre-amplification board BA10-30-77760 BA40-30-61363

Auto wash temp collection
5 board / BA38-30-88228
6 Pump/valve drive board / BA38-30-88046
7 Liquid level detection board 051-000141-00
8 Probe connection board BA30-30-15284
9 Power supply assembly BA33-30-35098
10 ISE power board BA34-30-63624
11 Reagent refrigeration board BA20-30-75227
Reaction disk temp collection
12 board BA10-30-78268
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INDEX

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Temperature Control
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Reagent

Auto wash

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Refrigeration Data Flow
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

12/5V board

B12V

B12V
Refrigeration board Temp Signal

25℃ ：
5KΩ

Peltier Temp. Temp sensor

Temp in reagent disk: 4-15℃

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Refrigeration Control
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Reagent refrigeration module

Refrigeration assembly

5-refrigeration accumulation block,

4-connector 3-Peltier 6-radiator
8-refrigeration chamber 9-heat-insulator
11-rotor sleeve 2-refrigeration assembly

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Reagent Preheating Data Flow
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Main board Reac tray temp

Power Drive Board Control signal
(Temp parameter) sampling board

Temp signal
24V

Probe connection board

24V Temp signal

25℃ ： 1K ohm
Preheat heater
Overheat protector 24V Temp Transducer

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Reagent Preheater
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Reaction Heating Data Flow
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Power Drive Main Board

Board (Temp parameter)

Control signal

Reaction DiskTemp
AC 24V Board Sampling Board
(Transmit the AC
220V/110V without conversion)

AC 220V/110V

Overheat Temp.
Switch
Heater Temp Sensor

Temp in reaction disk: 37 ℃

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Reaction Disk Structure
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

1-Temperature transducer and support 2-Fans 3-Outside sponge

4-Photoelectric seat 5-Cover board 6-Top heater 7-Press
board 8-Cover sponge 9-Bottom sponge 10-Heat
insulator
11-Temperature-controlled chamber 12-Bottom heater 13-Inside sponge

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Reaction Disk Heating
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Temp
Protector

Fan

220VAC, 125W 220VAC,350W

110VAC, 125W 110VAC,350W

Temp 37℃ R: 1140Ω

Sensor 21℃ R: 1080Ω

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Auto Wash Preheating Data Flow
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Pump/Valve Main Board

Drive Board (Temp parameter)

Control signal

Auto Wash Temp

AC Sampling Board
220V/110V

AC 220V/110V

Overheat Temp.
Switch
Heater Temp Sensor

Temp in auto wash heater: 37 ℃

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Wash solution/DI water Preheater
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

 D: Detergent (CD80) W: Deionized Water

 2 Preheaters: 110/220V, 100W
 Maintain the temperature for wash solution at 37℃
 Overheat switch: 60℃

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Auto Wash Temp Sampling Board
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

 Collect temp signals from the preheater/environment, and then converts them
into digital signals
 Transmit the signal to Main Board

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Temperature Control
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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INDEX

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Components in liquid system
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Pumps and Valves
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Deionized water and detergent
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

 Water: Cap type II water Detergent: CD80,

Water flow: 7L/H. Manual dilution ratio: 1:10

• For Reliable result  Filter for detergent tank
• For Liquid sys. condition

(distilled and de-ionized)

DI water Cap assembly Detergent Cap assembly

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Liquid system connection
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Auto-wash Unit
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Phase 1:detergent
Phase 2:detergent
Phase 3:
Phase 4:
Water
Phase 5:
Phase 6:
Phase 7:
Phase 8: Dry out

Residual: ≤0.01ppm (part per million)

Phase 1 Phase 8

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Auto-wash Unit
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

 Short tube: For dispensing

 Long tube: For aspiration
 Normally Phrase 7 and phrase 8 is only for aspiration
 Detergent in phase 1,2 and water in phase 3~6 are
preheated to around 35 ℃
 Residue: ≤0.01ppm (part per million)

Short tube
Long tube

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Liquid Diagram
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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INDEX

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Optical Structure
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

• Wavelength of Filters: 340nm, 405nm, 450nm, 510nm, 546nm,

578nm 、 630nm, 670nm. 700nm, 740nm, 800nm
• Lamp : 12V, 20W

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Optical Data Flow
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Main Board

A/D Conversion Board

PDA module
(Pre-amprefication Board)

Cuvette

Fibre

Lamp

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Pre-amplification Board & AD Board
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

PDA Module( Pre-amplification board included)

Converse light signals into electrical analog signals.
Transmit voltage signals to A/D conversion board.

A/D Board:
Adjust electric signals and convert to digital signal
Transmit digital data to Main board.

PC

Optical Analog Digital

signal signal signal
Pre-amplify Board A/D Board Main Board
±15V ±15V/5V

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Optical System Adjustment
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Optical System Adjustment

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Photoelectric Collection （ Sampling ）
Position
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

TP1

GND

Sampling signal

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Photoelectric Collection （ Sampling ）
Position
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Voltage
B: Indicate the
time of Data
sampling.

A: Photoelectric By Oscilloscope
signal of a certain
wavelength.

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Optical System Adjustment
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

• Adjust Photometric Position of Reaction Disk

AD start signal not in the middle
of photometric analog signal

Move coder sensor of reaction

disk to adjust the start signal

AD start signal to the AD start signal to the

left of the Middle right of the Middle

move the sensor along move the sensor

clockwise counter-clockwise

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Optical System Adjustment
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Gain ↘ ---- Amplification Factor↗ ---- Background ↗

Gain should be more than

50

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INDEX

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Test result
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Reaction Cycle
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Basically reflect the condition of analyzer (Reaction)

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Reaction Curve
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Trouble shooting

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Trouble shooting

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INDEX

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Software frame
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Operation software/Debug software PC

Main Unit

Reagent/Sample Clean Temperature Photoelectric mixing Unit

Unit Unit control Unit Unit

Control software
Analyzer

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Software version
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

• Click “V” on the up-right corner

Notice: The version of

operation software
and control software
should be compatible.
Before upgrading,
please ask MINDRAY
service for suggestion

Note: Before upgrading ,back up “ReacData” and “Database”

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Introduction and practice of DEBUG
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

• Single-step instruction and macro instruction operation

• Parameter enquiry and modifying
• Temperature monitor
• - Photoelectric
Mindray measurement
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Advanced interface of DEBUG
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

• Click the button “Setup”, and then input bs200 in the blank of popup
window, you can access advanced interface

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Control software
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

• Functional Unit
 Main Unit
 Mixing Unit
 Reagent Unit/ Sample Unit
 Temperature control Unit
 Reaction Unit
 Clean Unit
• Upgrade

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Upgrade control software
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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INDEX

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Maintenance
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

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Maintenance
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Period Item Comments

The water must meet requirements of the CAP
Check deionized water
Type II water

Check connection of tubes Check if tubes are twisted, bent, or any leakage?

Check Syringe Check if there is leakage or bubble

Daily Check probes and mixer
Check whether the probe is bent or dirty.
Check the washing status.
When placing the waste tank, ensure the top of
the tank is lower than the bearing platform on
Empty high conc. Waste which the system is placed.
Ensure the waste tube is over the tank and not
blocked, bent, or twisted.

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Maintenance
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Period Item Comments

Clean reagent/ sample probe, mixer 0.1mol/L HCl / CD80

Clean reagent/sample disk/ panels disinfector-dipped gauze/water

Weekly 0.1mol/L HCl / CD80
Execute “Cuvette Cleaning”
in reagent disk

Execute “Cuvette/Lamp check” DI water

Period Item Comments

Replace cuvettes every month/tweezers

Monthly Wipe block in wash unit Ethanol-dipped gauze/water

Clean wash well cotton swabs

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Maintenance
Service Policy → Mechanical Structure → Hardware system → Temperature system → Liquid system → Optical system → Test results → Software → Maintenance

Period Item Comments

Replace check valve

Half-year Replace lamp 1000h

Replace plunger of syringe 100,000 times

Period Item Comments

Unclog probes

Replace sample/sample probe, mixer

Irregular Remove bubble in syringe

Clean the pumps

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Maintenance
Period Item Comments
Replace check valve

Replace inlet filter

Half-year Replace detergent filter syringe (10ml)

Replace lamp 1000h

Replace plunger of syringe 100,000 times

Period Item Comments

Unclog probes
Replace sample/sample probe, mixer

Irregular
Remove bubble in syringe

Clean the pumps

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Version Information

Version Author Date Description

1.0 Lei Wang 9/19/2011 First Version

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Check Information

Version Reviewer Date Comment

Jack
1.0 William 10/8/2010
Thomas

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