QUALITY CONTROL

REPORTS
NLAGC – QA & QC BRIEF for Aug & Sep 2022
 Site Quality Lab is operational since 30 Aug 2022
 Total 4 quality staff from OCEAN and 3 quality staff from Hightech Lab present at site
 Quality lab is operational in both shifts
 No of Quality non-conformities in field tests – nil (details in upcoming slides)
 No of Quality non-conformity in re-bar steel – nil (details in upcoming slides)
 Third party test results of materials used at site – passed
 Total number of trial mixes conducted – 19 nos (till 30 Sep 2022)
 All inhouse equipment calibration – Done
 TRAIL MIX DETAILS
I TRAIL MIX
Sl. No BRAND OF CEMENT DATE OF TRAIL GRADE RATIO VENDOR PROPORTIONS REMARKS

1Ultratech (OPC 53) 07-09-2022M50 70;30 Ratio Ultratech plant Ultratech mix Proportions  
2Dalmia (OPC53) 16-09-2022M30 50;50 Ratio Sun x Plant   Pile
3Dalmia (OPC53) 16-09-2022M50 70;30 Ratio Sun x Plant Client mix Proportions  
4Dalmia (OPC53) 16-09-2022M40 70;30 Ratio Sun x Plant Client mix Proportions  
5Dalmia (OPC53) 20-09-2022M30 70;30 Ratio Sun x Plant Client mix Proportions  
6Dalmia (OPC53) 20-09-2022M25 70;30 Ratio Sun x Plant Client mix Proportions  
7Dalmia (OPC53) 20-09-2022M20 70;30 Ratio Sun x Plant Client mix Proportions  
8Dalmia (OPC53) 20-09-2022M10 70;30 Ratio Sun x Plant Client mix Proportions  
9Zuari (OPC 53) 26-09-2022M40 70;30 Ratio Sun x Plant Client mix Proportions  
10Zuari (OPC 53) 26-09-2022M50 70;30 Ratio Sun x Plant Client mix Proportions  
11Ultratech(OPC 53) 28-09-2022M40 70;30 Ratio   Ultratech mix Proportions  
12Dalmia (OPC53) 29-09-2022M40 70;30 Sun x Plant sunx mix proportions  
13Dalmia (OPC53) 29-09-2022M50 70;30 Sun x Plant sunx mix proportions  
14Zuari (OPC 53) 29-09-2022M40 70;30 Ratio Sun x Plant sunx mix proportions  
15Zuari (OPC 53) 29-09-2022M50 70;30 Ratio Sun x Plant sunx mix proportions  
16Ultratech(OPC 53) 30-09-2022M40 70;30 Ratio Sun x Plant sunx mix proportions  
17Ultratech(OPC 53) 30-09-2022M50 70;30 Ratio Sun x Plant sunx mix proportions  
18Dalmia (OPC53) 30-09-2022M30 70;30 Sun x Plant   Pile
19Dalmia (OPC53) 30-09-2022M30 70;30 Sun x Plant Client mix Proportions  
TRAIL MIX COMPRESSION STRENGTH RESULT
TRIAL MIX Details
                                       
                              ACT 7 DAYS 28 DAYS    
Maximoplast PC 17-09-2022 23-09-2022 14-10-2022
300-Asian
1Sun X (Dalmia OPC 53) Chemicals M30 280 120 640 461 788 165 0.52% 2.080 0.41370:30 16-09-202242.24 map 32.75 map   Sun X Pile
Maximoplast PC 17-09-2022 23-09-2022 14-10-2022
300-Asian Clint
2Sun X (Dalmia OPC 53) Chemicals M50 335 140 617 444 775 160 0.52% 2.470 0.33770:30 16-09-202258.62 map 39.18 map   Sun X Requrement
Maximoplast PC 17-09-2022 23-09-2022 14-10-2022
300-Asian
3Sun X (Dalmia OPC 53) Chemicals M40 310 130 649 467 751 160 0.52% 2.288 0.36470:30 16-09-202240.68 map 30.70 map   Sun X  
Maximoplast PC 21-09-2022 27-09-2022 18-10-2022
300-Asian
4Sun X (Dalmia OPC 53) Chemicals M30 240 100 646 465 845 160 0.55% 1.870 0.47170:30 20-09-202235.51 Map 30.07 Map   Sun X
Frush proputy
Maximoplast PC 21-09-2022 27-09-2022 18-10-2022 failed even
300-Asian
Sun X after
initial
5Sun X (Dalmia OPC 53) Chemicals M25 210 90 646 465 880 160 0.55% 1.650 0.53370:30 20-09-202233.08 Map 24.47 Map   collapsa with
Maximoplast PC 21-09-2022 27-09-2022 18-10-2022 bluding .
300-Asian
Sun X Hence
cube
6Sun X (Dalmia OPC 53) Chemicals M20 190 80 643 463 912 160 0.55% 1.485 0.59370:30 20-09-202226.97 Map 20.14 Map   not casted
Maximoplast PC 21-09-2022 27-09-2022 18-10-2022
300-Asian
7Sun X (Dalmia OPC 53) Chemicals M10 140 60 626 441 1012 160 0.75% 1.500 0.80070:30 20-09-2022      Sun X
Sika 348X-Sika 03-10-2022 24-10-2022 Clint
8Sun X (Zuari OPC 53) Chemicals M40 285 120 638 459 801 160 0.80% 3.240 0.39570:30 26-09-2022 27-09-2022    Sun X Requrement
Sika 348X-Sika 03-10-2022 24-10-2022 Clint
9Sun X (Zuari OPC 53) Chemicals M50 335 140 617 444 775 160 0.80% 3.800 0.33770:30 26-09-2022 27-09-2022    Sun X Requrement
Ultratec 29-07-2022 04-08-2022 25-08-2022Ultrtec
10 ADMSPLAST M40 300 130 655 436 811 155 0.46% 1.978 0.36070:30 28-07-2022  36.92 mpa   h  
Maximoplast PC 06-10-2022 27-10-2022
Sun X (Dalmia OPC 53) 300-Asian
11 Chemicals M40 310 130 649 467 751 160 0.52% 2.288 0.36470:30 29-09-2022  38.35mpa   Sun X  
Maximoplast PC 06-10-2022 27-10-2022
Sun X (Dalmia OPC 53) 300-Asian
12 Chemicals M50 380 160 645 464 657 165 0.51% 2.754 0.30670:30 29-09-2022  45.91mpa   Sun X  
Maximoplast PC 06-10-2022 27-10-2022
Sun X (Zuari OPC 53) 300-Asian
13 Chemicals M40 310 130 649 467 751 160 0.55% 2.420 0.36470:30 29-09-2022  41.25mpa   Sun X  
TRAIL MIX COMPRESSION STRENGTH RESULT
TRIAL MIX Details
                                       
                              ACT 7 DAYS 28 DAYS    
Maximoplast PC 07-01-1900 28-01-1900
Sun X (Zuari OPC 53) 300-Asian
14 Chemicals M50 380 160 645 464 657 165 0.58% 3.132 0.30670:30         Sun X  
Maximoplast PC 08-10-2022 29-10-2022
Sun X (Ultratech OPC 53) 300-Asian
15 Chemicals M40 310 130 649 467 751 160 0.62% 2.728 0.36470:30 01-10-2022  28.61 mpa   Sun X  
Maximoplast PC 07-10-2022 28-10-2022
Sun X (Ultratech OPC 53) 300-Asian
16 Chemicals M50 380 160 645 464 657 165 0.55% 2.970 0.30670:30 30-09-2022  39.82mpa   Sun X  
Maximoplast PC 07-10-2022 28-10-2022
Sun X (Ultratech OPC 53) 300-Asian M30
17 Chemicals pile 280 120 640 461 788 165 0.55% 2.200 0.41370:30 30-09-2022  31.39mpa   Sun X  
07-10-2022 28-10-2022
Sun X (Ultratech OPC 53) Sika 348X-Sika
18 Chemicals M30 280 120 640 461 788 165 0.55% 2.200 0.41370:30 30-09-2022  25.71mpa   Sun X Pile
CONCRETE COMPRESSION STRENGTH (internal test)
CONCRETE COMPRESSION STRENGTH (internal test)
II
GRADE OF
Sl. No CONCRETE DATE OF TEST PILE NUMBER 7 days 14 days 28 days SLUMP(mm)   REMARKS
1M30 PILE 01-09-2022             
2M30 PILE 02-09-2022P11,P6 32.29 39.99 43 160    
3M30 PILE 03-09-2022             
4M30 PILE 04-09-2022             
5M30 PILE 05-09-2022P7,10 33.92 43.44 49 170    
6M30 PILE 06-09-2022P5,8 33,32 42,40 44,46 170    
7M30 PILE 07-09-2022P49,12 34,30 43,37 48,45 180,165    
8M30 PILE 08-09-2022P9,46 34,35 36,39 40,46 160,160    
9M30 PILE 09-09-2022P13,48 32,36 41,38 46,46 170,170    
10M30 PILE 10-09-2022P4,44 31,30 41,35   175,180    
11M30 PILE 11-09-2022             
12M30 PILE 12-09-2022P43 28 35   155    
13M30 PILE 13-09-2022P14 31 36   150,150    
14M30 PILE 14-09-2022P47,41 25,30 30,33   140,160,    
15M30 PILE 15-09-2022P3,36,31 32,31,27 37,38,32   160,170,160    
42,36,34,3
16M30 PILE 16-09-2022P1,45,37,33 4 42,42,41,42   175,180,160,180    
17M30 PILE 17-09-2022             
18M30 PILE 18-09-2022             
19M30 PILE 19-09-2022P2,15 32,39 41,46   15,1800    
36,27,27,3
20M30 PILE 20-09-2022P22,40,28,16,42 3,34, 43,35,35,37,41   160,180,175,155,160    
33,33,33,3 39,39,37,39,40,4
21M30 PILE 21-09-2022P30,32,35,18,27,39 3,33,33, 0   180,165,175,180,160,155    
22M30 PILE 22-09-2022P17,TP2A,38 37,35,43 44,39,43   160,170,170,    
31,36,34,3
23M30 PILE 23-09-2022P25,20&25,20,29,34 4,35 45,39,42,44,47   150,170,155,175,170    
 31,36,34,3
23M30 PILE 23-09-2022P25,20&25,20,29,34 4,35 45,39,42,44,47   150,170,155,175,170    
24M30 PILE 24-09-2022P26 33     170    
25M30 PILE 25-09-2022P24,DP 32,27     170,180    
26M30 PILE 26-09-2022             
27M30 PILE 27-09-2022             
28M30 PILE 28-09-2022P23 33     170    
29M30 PILE 29-09-2022P21 35     150    
30M30 PILE 30-09-2022P19 34     150    
31M30 PILE 01-10-2022             
32M30 PILE               0
 ON SITE TESTS

IV SITE INSPECTION
Sl. No DESCRIPTION Date of inspection TEST PILE      

1 Pile load test 12-09-2022 TP3      

2 Pile load test 26-09-2022 TP4      

cutting and bending rebar

3 Steel internal test 24-09-2022 test      
 
4 Quarry visit 26-09-2022 DONE      
 
             
 
           
 
           
 
           
 PILE LOAD TEST

• Pile load test TP3

 PHYSICAL TEST ON STEEL
• CUTTING AND BENDING REBAR TEST
SUN X concrete QUARRY VISIT
 MATERIAL ON-SITE TESTING
CONDUCTED

MATERIAL TESTING

V  
Sl. No DESCRIPTION MATERIAL INSPECTION DATE REPORTS TEST REMARKS
1 Soil (MDD) 01-10-2022   Proctor Compaction Test 1 no test Ocean in house lab
2 Soil (FDD) 01-10-2022   Core Cutter 2 no test Ocean in house lab
3 STEEL(Fe-550D Jsw) 15-10-2022         
4 WATER 15-10-2022         
         
         
         
         
             
 METHODOLOGY

VII METHODLOGY  

Sl. No
DESCRIPTION APPROVAL DATE        

1
REINFORCED CEMENT CONCRETE 29-09-2022        

2    
PILE CAP 29-09-2022    
3    
ANTI TERMITE 29-09-2022    
4
INITIAL LOAD BY CYCLIC METHOD 29-09-2022        
5
PILE INTEGRITY TEST 29-09-2022        
6
           
7
           
8
           
9
           
 CALIBRATION
CERTIFICATES ATTACHED TO THE MAIL

CALIBRATION CALIBRATION ON
S.NO DESCRIPTION MAKE RANGE/MODEL CERTIFICATE NO SRF NO/ SERIAL NO REMARKS
CALIBRATION DUE DATE VENDOR
DATE
TOPCON CORPORATION,
1 ELETRONIC TOTAL STATION JAPAN IM105 4207150254-0242 ZS007506 15-07-2022 14-07-2023 SOKKIA  

2 ELONGATION GAUGE   REFER RESUIT UCSL/08-22/192_01 192 25-08-2022 24-08-2023 UNIQUE  

3 FLAKINESS GAUGE   REFER RESUIT UCSL/08-22/192_02 192 25-08-2022 24-08-2023 UNIQUE  
4 MEASURING JAR   500 ml UCSL/08-22/192_03 192 25-08-2022 24-08-2023 UNIQUE  
5 PEN TYPE THERMOMETER   50 to 300 C UCSL/08-22/192_04 192 24-08-2022 25-08-2023 UNIQUE  
6 HOT AIR OVEN   AMB to 250 C UCSL/08-22/192_05 187 24-08-2022 27-08-2023 UNIQUE  
7 DIGITAL WEIGHING BALANCE   0-30 kg UCSL/08-22/192_06 192 25-08-2022 24-08-2023 UNIQUE  
8 DIGITAL WEIGHING BALANCE   0-10 kg UCSL/08-22/192_07 192 25-08-2022 24-08-2023 UNIQUE  
9 EXTERNAL MICROMETER kENCY 0-25 MM PC-08-22/ATL/3614-01 3614 25-08-2022 24-08-2023 PERRECT  
10 MEASURING CYLINDER   3000ML C-220830-13-1 C-220830-13 10-09-2022 30-08-2023 GOOREJ  
11 MEASURING CYLINDER   30 LITERS C-220830-13-2 C-220830-13 10-09-2022 30-08-2023 GOOREJ  
12 COMPRESSION TESTING MACHINE   0 to 2000 KN HT/CC/220829-18/001 1007/230318 F3 30-08-2022 29-08-2023 HI TECH  
13 MODIFIED PRACTOR MOULD     AERANN/OCEAN/22-23/105 OC105 29-08-2022 28-08-2023 AERANN  
14 SAND POURING CYLINDER   9 LITRE AERANN/OCEAN/22-23/106 OC106 29-08-2022 28-08-2023 AERANN  
15 CYLINDRICAL CORE CUTTER     AERANN/OCEAN/22-23/107 OC107 29-08-2022 28-08-2023 AERANN  
16 PH METER     AERANN/OCEAN/PH/108 OC108 29-08-2022 28-08-2023 AERANN  
17 TDS METER   NACL-342PPM AERANN/OCEAN/TDS/109 OC109 29-08-2022 28-08-2023 AERANN  
18 HOT PLATE   100 DEG C AERANN/OCEAN/22-23/110 OC110 29-08-2022 28-08-2023 AERANN  
                   
                   
                   
                   
                   
                   
 SITE NOTES

VIII SITE NOTES          

Sl. No NUBER OF NOTES CLOSE DATE  
DESCRIPTION OPEN DATE  
   
1 NO OF QUALITY MEETING 2    

 
2 SITE NOTES 4      

09-09-2022
  1.Methodology   08-09-2022    

  2.Materail quality   14-09-2022 14-09-2022    

 
3        
         
4
 SITE NOTE
ID Type Category Location Description Status Created Date By Modified Date

Despite of several follow-ups until

action not take,(partialy covered)
Due to the exposed condition and
Pile rebar not properly covered with tarpaulin
Non-Conformity Material Anandan
QOc1022ANA:11 (NC) Quality cages at sheet. All tied GI Wires has been Open 15-10-2022 10:03 G 15-10-2022 10:03
yard corroded. Hence its non
conformity.

QOc1022ANA:11-616-1.jpg :

It was observe in steel yard, pile re

bar cages not covered properly,
directly exposed in weather
condition. Hence it is not
Not acceptable. Immediately it's should
QOc1022ANA:1 Observation Meeting Reinforce be covered with tarpaulin sheets. Open 15-10-2022 10:03 Anandan 15-10-2022 10:03
ment yard G
Standards Complaince action needs to be
taken.

QOc1022ANA:1-413-1.jpg :
QOc1022ANA:1-967-2.jpg :

Various Despite of several follow-ups and

instruction, scattered pile cutted
locations rebars stacked at various locations
near
prayer and directly contact with soil, this
QSe922ANA:1 Observation Material tower and steel should not acceptable for Closed 14-09-2022 11:49 Anandan 14-09-2022 11:49
Quality future works for same conditions, G
Arena proper stocking required.
South
West
corner QSe922ANA:1-469-1.jpg :
QSe922ANA:1-385-2.jpg :
 With reference to the pilling done had on
yesterday P14, The following observation has
made. As per the theoretical qty of concrete
required-7.72cum. Ordered concrete qty-8cum
with actual poured 7.11cum we observed
QSe922ANA:1 Observation Not Meeting Prayer overflowing of concrete. Need technicsl Open 13-09-2022 12:37Anandan G 13-09-2022 12:37
Standards towerP14 justificstion and corrective action in this regard
for further proceeding.

QSe922ANA:1-579-1.jpg :
QSe922ANA:1-401-2.jpg :

With refernce to the piling done yesterday P-43

. The following observations made. As per the
Theoretical qty of concrete required-5.3cum
Q9/922ANA:1 Observation Not Meeting Prayer tower Ordered concrete qty-5.5cum With 4.4cum we Open 13-09-2022 12:20Anandan G 13-09-2022 12:20
Standards P-43 Observed overflowing of concrete. Need
technical justifications and corrective action

Q9/922ANA:1-179-1.jpg :
Q9/922ANA:1-500-2.jpg :

With refernce to the piling done today P-09 .

The following observations made. As per the
Theoretical qty of concrete required-5.23cum
QSe922ANA:1 Observation Not Meeting Prayer tower Ordered concrete qty-5cum With 5cum we Open 08-09-2022 18:01Anandan G 08-09-2022 18:01
Standards pile no-9 Observed overflowing of concrete. Need
technical justifications and corrective action.

QSe922ANA:1-600-1.jpg :
QSe922ANA:1-755-2.jpg :
Prayer tower pilling work, it was observed in
P46 pilling bore activity work started without
survey checking and sign off, hence it is treated
Non- Prayer tower as non conformity.
QSe922ANA:1 Conformity Methodology pilling work Closed 08-09-2022 20:11Anandan G 09-09-2022 18:13
(NC)
QSe922ANA:1-806-1.jpg : Survey checklist not
signed off.
QSe922ANA:1-237-1.jpg :
 Rebar not coverd with tarpaulin,
inspite of several follow-ups until
exposed condition only

Specificati
QAu822ANA:5 Observatio on Rebar at QAu822ANA:5-737-1.jpg : Closed 30-08-2022 21:39 Anandan 06-09-2022 16:50
n steel yard G
Deviation
QAu822ANA:5-426-2.jpg :

QSe922ANA:-295-1.jpg :

QSe922ANA:-998-2.jpg :

With reference to the today site

inspection Pile rebar work, as per
site condition rebar tieing with
double wire sigle knot instead of
double wire double knot. Needs to
be rectified.

Observatio Specificati Anandan

QAu822ANA:1 on Steel yard Closed 18-08-2022 20:36 23-08-2022 12:33
n Deviation G
QAu822ANA:1-355-1.jpg :

QAu822ANA:1-197-2.jpg :

QAu822ANA:-952-1.jpg : Double
knots double wire done. Compliance
image
 Site Note - Non-Conformity (NC)
NewLife-CHN-Public Infrastructure-New Build-Design Peer review &
Project
Construction Management
Package Civil
Vendor Ocean Lifespaces India Pvt. Ltd.
QC Type Non-Conformity (NC)
QC Category Material Quality
Location Pile rebar cages at yard
Despite of several follow-ups until action not take,(partialy covered) Due
to the exposed condition and not properly covered with tarpaulin sheet. All
Description
tied GI Wires has been corroded. Hence its non conformity.
QOc1022ANA:11-616-1.jpg :
Corrective Action Stopped work & called contractor for correction
Preventive Action Proper site preparation
PILE REBAR CAGES AT YARD
STORED AND COVERD PROPERLY
 CONCRETE QUANTITY ISSUES AND
CORRECTION
THEORE
PILE SIZE ORDER QTY TICAL Excess ACTUAL QTY balance
SL NO PILE NO DATE TIME AS informed by concrete as per REMARKS How to ensure whether the pile is complete
in m cum QTY ordered Qty CBRE CBRE
cum

1 14 0.9 13-09-2022 3.15PM 8 7.74465 0.255347 7.11 0.634653

3 Balance quantity can't be
accurately confirmed
because
1. the overflow is a mix of
slush and concrete it is
really not possible to
estimate the exact value
5.29440 2. balance mix the 1. We will do pile integrity test to confirm
2 43 0.9 12-09-2022 18.2 5.5 0.205594975 4.35 0.944405025 concrete shape is irregular
5025 in general the same.
3. there may be manual
judgement differences
4. there is a minor volume
of rebar also, which is
included in a theoretical
quantity
3 9 0.9 08-09-2022 15.55 5 5.23 -0.23 5 0.23
 QUALITY IMPROVEMENT
TECHNIQUES
1. Understand Project Specifications
• These standards and specifications are well defined in the contract for a purpose and that is
to conform with the state’s building code. They were carefully planned by your client’s
architects and engineers hence, work very closely with them when making the plan. Also,
when in doubt, have them clarified immediately by asking the right questions so that you
do not end up completing the project only to do more and more repairs.
2. Establish Standards
• International, national, and local building codes
• Third-party audition and testing standards
• The latest lawsuits related to the quality of various building materials
• Recommendations and requirements from the manufacturers of all products and equipment
used in a project.
 3. Discuss With The Team
• Once you are clear with the quality requirements of the project, you would need to
discuss the same with your team. This is important as this gives them a clear idea
of the task, how it’s scheduled, and what is expected – also they understand why
their set of tasks are scheduled and designed that way.
4. Get The Right People Or Train Your Crew
• When you begin your project, make sure you have the right people boarded. Also,
assign the right people to the right jobs and ensure your team is crystal clear with
your expectations on construction quality. Also, you should send your team to
training. This is because training is critical to efficiency, especially for supervisors
who need sound management principles and techniques to keep projects running
smoothly. When you help your team to master critical skills, you would
immediately see the benefits in terms of productivity in your project.
5. Invest in Technology

• For several construction firms, investing in technology would seem intimidating

or even impossible. One of the most common reasons for this is the fear of
convincing their workforce to get onboard and concern about it being difficult to
adopt. But technology does not have to be a complete renovation item for your
work processes. Instead, you can kick in with simple tracking-solutions that ease
payroll and scheduling. Investing in the right set of technologies is an opportunity
to set you apart from others in the industry.
6. Use The Right Materials
• The overall construction quality is directly dependent on the material that you
use. So, no matter how well you plan and how skillful your team is – when the
construction materials used are of low quality, the end result is always
poor
7. Check and Check Again

• Audits must be done from time to time as a part of your quality management plan.
Checking, again and again, ensures that items or structures have been constructed
in the right manner. There may be cases that some discrepancies may be found,
this indicates correction. If you consistently check the work in progress, issues
would be highlighted early, allowing you to correct them now. If these checks are
made at the end, correcting t
• Lastly, if these checks get ignored, work remains substandard. Hence be very
cautious.hem would be impossible
THANKING YOU