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Unit 3 - Chemical Handling and Waste Management 2020
Unit 3 - Chemical Handling and Waste Management 2020
Chemical Handling
and
Waste Management
Chemical Handling
CHEMICAL
STORAGE
AREA
Oh No!!! What’s Going on Here? Ignorance!!!
Properties of Specific
Chemicals
Chemical Grades and Purity
• Spectroscopic Grade
– purity determined by optical absorption at particular
wavelengths
– usually around 99 % purity
– used for IR, VIS, & UV spectrophotometry
• Chromatography Grade
– minimum of 99 % purity with no single impurity over
0.2 %
• Reagent Analyzed or Reagent Grade
– certified to have impurities below specific levels set by
the Committee on Analytical Reagents of the American
Chemical Society (ACS)
– bottles are identified by a batch number
– minimum standard for any chemical analysis work
Chemical Grades and Purity
• Commercial or Technical Grade
– typically 85-90 % purity
– rarely used in the laboratory
• Practical Grade
– small step above technical grade
– often contain intermediate compounds as part of the
preparation process
• United States Pharmacopoeia (USP) Grade
– suitable for drug use
– generally acceptable for chemistry lab work
• Chemically Pure (CP) Grade
– almost as pure as reagent grade, but application
determines whether purity is adequate for the purpose
Chemical Grades and Purity
• Electronic or Semiconductor Grade
– specified to contain less than set levels of specific
impurities: Na, K, Ca, Mg, etc.
– common subdivisions are:
• Low-Sodium MOS Grade
• Low-Sodium CMOS Grade
• Primary Standard Grade
– at least 99.95 % purity
– can serve as reference standards in analytical
procedures
• Ultra-High Purity Grade
– usually solids that have been successively refined
– expressed as number of nines of purity, e.g. 5-9s =
99.999 % purity
– highest possible purity of any material
Sulphuric Acid (H2SO4)
• Most commonly used industrial chemical
• Also called “oil of vitriol”
• Colourless, oily, syrupy liquid, specific gravity = 1.84
• Standard reagent concentration is 98 %, yellow bottle cap
• NFPA 704 code = 3-0-2-W
• “fuming sulphuric acid” or “oleum” has additional SO3
dissolved into solution; actually is H2S2O7, disulphuric acid
• Primary hazards:
– when dissolved into water, H2SO4 liberates considerable heat
• 20 kcal/mol = 1570.9 J/cm3
– H2SO4 is a strong acid, but only the first proton dissociates completely;
second proton has Ki = 10-2
– always add acid to water to avoid spattering
Sulphuric Acid (H2SO4)
• Primary hazards:
– concentrated H2SO4 has a great affinity for H2O: hygroscopic
– concentrated H2SO4 will dehydrate sugars, starches, and cellulose
– acid burns to skin dehydrate the tissue with localized evolution of
heat. skin becomes charred, like burnt wood
– concentrated H2SO4 dehydrates concentrated HClO4 (perchloric
acid). The two can explosively decompose and must be stored in
separate cabinets.
– concentrated H2SO4 can react to form hazardous compounds
• chlorine containing oxidizers will react explosively
• will decompose salts into other acids
– 2NaF + H2SO4 Na2SO4 + 2HF
• may produce toxic gases, e.g. Br2, I2, SO2, CO, H2S
• concentrated H2SO4 will oxidize carbon, lead, and copper
Nitric Acid (HNO3)
• Second most commonly used industrial chemical
• Colourless liquid, often reddish-brown from dissolved NO2
- light exposure produces: 4HNO3 4NO2 + 2H2O + O2
• Also called “aqua fortis” in art engraving
• Excess dissolved NO2 produces “fuming” nitric acid
• Standard reagent concentration is 68-70 %, red bottle
cap
• NFPA 704 code = 3-0-0-OXY
• Primary hazards:
– reacts with metals and non-metals, releases NO and/or NO2
– concentrated HNO3 will spontaneously ignite wood, cellulose
products, and many organic materials such as turpentine, acetic
acid, acetone, ethyl alcohol, nitrobenzene, and aniline
– concentrated HNO3 oxidizes proteins
• produces xanthoproteic acid (yellow colored, slow-healing wound)
Hydrochloric Acid (HCl)
• Pure HCl is a strong-smelling, colourless gas
- TLV = 5 ppm, exposure to > 1500 ppm is usually fatal
- extremely soluble in H2O
• Technical grade HCl is slightly yellow due to Fe2+ impurities
• Also know as “muriatic acid”
• Standard reagent concentration is 37 %, blue bottle cap
• NFPA 704 code = 3-0-0
•Primary hazards:
– corrosive effect on metals
– vapour toxicity:
• 1-5 ppm = limit of odour
• 35 ppm = irritation of throat
• 50 ppm = barely tolerable
• 1000 ppm = fatal via lung edema
Aqua Regia
• Mixture of 3 parts conc. HCl and 1 part conc. HNO3
• Primary hazards:
– concentrated HClO4 when heated to 92C explodes
• 4HClO4 2Cl2 + 7O2 + 2H2O
• Primary hazards:
– concentrated H3PO4 liberates considerable heat when diluted
with water; always add the acid to the water to avoid spattering
– concentrated H3PO4 can cause severe skin burns, but it is
generally the least hazardous of the strong mineral acids
Acetic Acid (CH3COOH)
• Most common organic acid
• Causes the sour taste and odour of vinegar (typically 3-6 %
acetic acid)
• “glacial” acetic acid is about 99.5 % acetic acid, derived from
the decomposition of acetylene, used in photography
• Standard reagent concentration is 99 %, brown bottle cap
• NFPA 704 code = 2-2-1
• Primary hazards:
– primary hazard is its corrosiveness
– vapours are harmful, TLV = 10 ppm
– CH3COOH freezes at 17C, and like water, expands upon
freezing
• glass bottles must be protected against temperatures below 17C
– CH3COOH will burn, but the autoignition temperature is 426C
and is generally unlikely without the presence of an ignition
source
Sodium Hydroxide (NaOH)
• Most common alkali
• Also called “lye” or “caustic soda”
• Produced by electrolysis of brine
- 2NaCl + 2H2O 2NaOH + H2 + Cl2
• At room temp., NaOH is a white solid, usually pellets or
powder
• Very hygroscopic
• Weak solutions have a bitter or caustic taste, and a slippery
or soapy feeling, typical of all alkalis
• Like all alkalis, it can destroy or burn tissues, leaving
serious wounds that heal very slowly
• Standard reagent concentration is 97 %
• NFPA 704 code = 3-0-1
Sodium Hydroxide (NaOH)
• Primary hazards:
– can cause extremely severe burns to the skin
- treat with 1 % acetic acid solution or common household vinegar
- tissues have no natural defense to strong bases, so tissue
damage can be greater than that of a strong acid
– strong acids create impermeable damage zone with
limits spread
– strong bases do not create this reaction and can
diffuse much farther
– can cause extremely severe burns to the cornea
• treat with 1 % boric acid to neutralize after several minutes of
irrigation with water
– non-flammable by itself, but can trigger the ignition of
other materials
– very exothermic upon dissolving in H2O
• 10 kcal/mole
• hot enough to ignite or melt some materials
Potassium Hydroxide (KOH)
• Also called “potash” or “caustic potash”
• Very similar to NaOH
• Considered a slightly stronger base
• At room temp., KOH is a white solid, usually pellets or
powder
• Very hygroscopic (absorbs moisture from the atmosphere)
• Standard reagent concentration is 97 %
• NFPA 704 code = 3-0-1
• Primary hazards:
– very similar to NaOH
Ammonium Hydroxide (NH4OH)
• Created by dissolving NH3 into H2O
• NH3 is very soluble in H2O, forms a weak base (partially
ionizes)
• Neutralizes acids, but is generally unreactive with most
metals
• Standard reagent concentration is 30 %, green bottle cap
• NFPA 704 code = 3-1-0
• Primary hazards:
– concentrated NH4OH will burn skin
– NH3 vapors are harmful
• TLV = 50 ppm
• moderately toxic, strong irritant to skin, eyes, and
mucus membranes
Hydrogen Peroxide (H2O2)
• Resembles water, but with a slightly sharp odour
• A very strong oxidizer
• Inherently unstable, decomposes from sunlight or UV
radiation
- 2H2O2 2H2O + O2
- typically lasts only a few months under refrigeration
• Standard reagent concentration is 30 %, white bottle cap
• NFPA 704 code = 2-0-1-OXY
• Primary hazards:
– decomposes violently at 144C
– readily provides oxygen in redox reactions
• can cause spontaneous ignition of combustible materials when > 50 %
• greatly speeds up many reactions, turning some toward explosions
– can cause severe skin burns or bleaching
• drug store hydrogen peroxide is only 1-3 %
Chemical
Tracking System
(CTS)
Chemical Tracking System (CTS)
• A chemical tracking system (CTS) is a database of
chemicals in the laboratory.
–Physical hazards:
•Due to presence of a
high pressure vessel
Know and Understand the Properties
and Hazards Associated with each Gas
before using it!
Gas
Identification
- Label
Four Types of Compressed Gases
Substance types in gas cylinders:
Cart for
transporting
gas cylinders
Storage of Compressed Gas Cylinders
• Properly secure at all times
– Straps, belts, or chains
2. Only use regulators that have both high and low pressure
gauges
Laboratory Waste
Management
Hazardous Waste Disposal
Laboratory Chemical Waste
Management
Background:
Research, teaching and clinical laboratories
produce a variety of waste chemicals that
may be subject to regulatory management
standards.
Is the laboratory
What is the minimum
equipped to handle
quantity needed
a spill? Spill kits are
to complete the
in each lab.
experiment?
2. Solid Waste:
Excess powdered chemicals from weighing
Broken glasses
3. Liquid Waste:
Organic liquid wastes
Aqueous acids and bases
Metal ion solution waste
Non-halogenated, halogenated
Laboratory Wastes
4. Unknowns
7. Unused chemicals
8. Used oil
Solid Waste vs. Hazardous Waste
• Solid Waste:
- A solid, semi-solid, liquid, sludge, or contained
gas, that is no longer needed, to be discarded, or
has served its useful purpose.
• Hazardous Waste:
- A solid waste that exhibits one or more of four
characteristics.
Characterization of Chemically
Hazardous Waste
A hazardous waste can be defined by one or
more of the following characteristics:
Ignitability
Corrosivity
Reactivity
Toxicity
Listed Waste
• Hazardous Waste is only a small portion of the waste
generated in the workplace, but by far the most harmful to
the nature and the environment.
Ignitability
A chemical waste is considered ignitable if:
1. It is a liquid with a flashpoint of 60°C (140°F)
2. An aqueous solution containing > 24% alcohol by
volume
3. It is an oxidizer
4. It is a flammable compressed gas
5. It is a liquid capable of causing fire through friction,
adsorption of moisture or spontaneous chemical
change
Corrosivity
A chemical waste is considered corrosive if:
1. It is an aqueous solution (a solution having more
than 50% water) with a pH less than or equal to
2.0 or greater than or equal to 12.5; or,
It is listed as F waste:
– hazardous waste from non-specific sources
(e.g. spent solvents, and process or reaction waste)
It is listed as K waste:
– hazardous waste from specific sources
(e.g. distillation bottoms)
• A material is “reclaimed”:
- if it is processed to recover a usable product, or if
it is regenerated.
Why Minimize Waste?
• Reduce costs
• Plan ahead
• In approved containers
• Tighten caps
•Spill Mix:
- It is a mixture of equal weights of sodium carbonate (to
neutralize any acid present), clay cat litter (sodium bentonite,
to absorb any liquid) and dry sand (to moderate any reaction).