QUALITY CONTROL IN

UNIT 6
GARMENT TECHNOLOGY
INTRODUCTION
WHAT IS QUALITY ?
To maintaining a standard benchmark in product
and services as required.

WHAT IS QUALITY CONTROL?

 Procedure done to check weather its according it meets the
demand of consumers, buyers or not.
 80% of the order must be checked before shipment or delivery.
 Quality control inspector is allotted for the control in quality.
OBJECTIVES
 Enhances product quality
 Reduces Risks
 Production Efficiency
 Gaining customers loyalty
IMPORTANCE OF QUALITY
CONTROL
1. ACHIEVE BUYERS OR CUSTOMER
SATISFACTION
2. MAINTAINING GOOD WORKING STANDARD
3. ENSURE PROPER USE OF RAW MATERIALS
4. REDUCING THE DEFECT AND INCREASING
PRODUCTION
5. MAINTAINING A REPUTATION OF BRAND
ACHIEVE BUYERS OR
CUSTOMER SATISFACTION
 If customers demands are meet it helps to grow
companies image.
 Customer get as per their needs and demands which
makes their desire fulfilled.
 Satisfaction of customers helps to develop the bond
with the brand even more.
MAINTAINING GOOD
WORKING STANDARD
 Every working members as well as team’s goal focuses
on perfect product.
 Training them to achieve a certain goals.
 This includes perfect size measurement perfect fit and
appearances.
 ENSURE PROPER USE OF RAW
MATERIALS
 RAW MATERIALS like buttons, zipper , elastics and
other accessories must be checked prior.
 Required amount must be pre checked so there is no
any shortages during production.
 Design details must be carefully analyzed like color
combination, accessories, linings, types of stitches.
REDUCING DEFECTS AND
INCREASE PRODUCTION
 When defects are high it causes more time in
production.
 It wont be possible to ship on time or deadline given.
 Time and money is wasted.
 Overcome through quality control which gains trust
among consumers and buyers.
MAINTAIN REPUTATION OF
THE COMPANY
 If the quality of product decreases the demand of
consumers also decreases.
 Product quality can be maintained through quality
control.
 Increases brand value.
QUALITY ASSURANCES
 What is Quality Assurances ?
Assured that the product is assembled according to design has
been producing according to samples.
And it can be assured with through inspections and the defects
may be found.
MAJOR DEFECTS
MINOR DEFECTS
CRITICAL DEFECTS
 QUALITY ASSURANCES
Assured that the quality request has
been achieved
Project oriented
Whole team involved
Performed before quality controllers
It works for good quality record
QUALITY CONTROL
Fulfilling the quality request
Product oriented
Quality control department
Performed after quality
assurances
It works for to find and
eliminates quality problems
QUALITY CONTROL IN FABRIC

Weight, Length of fabric roll, fabric width,

Shrinkages, Strectablity , color
Fabric inspection ( manual and machinery)
QUALITY CONTROL IN
SPREADING
Variation in fabric width
Direction of spread
Static electricity
Elimination of fabric faults
Shade sorting
QUALITY CONTROL IN
PATTERN MAKING
Pattern paper should be of good quality
Marking and grain lines fold lines seam lines and
sewing lines
Edges of the pattern paper tends to abrade
Accuracy
Marks
QUALITY CONTROL IN
CUTTING
Frayed Edges
Fuzzy, ragged or serrated edges
Pattern precision
Notches
QUALITY CONTROL IN
SEWING
Quality Specification Sheet.

Bundle Sampling Plan

N= 12 c=o s=4 m=2
N=30 c=1 s=4 m=2
Where,
N=numbers of samples to be inspected from the bundles
C=acceptance number or number of defects allowed in samples
S= skip intervals
M = clearance interval
SEWING DEFECTS

Needle Damage
Skipped Damages
Thread Broken
Broken Stitches
Pleated Seams
SEWING DEFECTS
Uneven stitch density
Improperly formed stitches
Oil spots and stains
SEAMING DEFECTS

Incorrect or uneven width

Twisted seams
Mismatched checks or stripes
Reversed garments parts
Wrong seam or stitch type used
Wrong shade of threads used
ASSEMBLY DEFAULT
Finished components and correct
Parts, Components closures or features omitted
Components or features wrongly positioned
Interline incorrectly positioned
Garments parts pleated twisted showing bubbles and
fullness
COMMON SEAM DEFECTS
BROKEN STITCHES
NEEDLE CUTTING
SKIPPED STITCHES
TWISTED HEMS AND ROPY
HEMS
CONCLUSION
In short due to quality control inspection customers can
get flawless products or services from the manufacturing
garment company. IF the product is flawed the market
the customer will be at risk later.
Quality control enhances the image of the business
organization to the general public.
Builds the reputation of the business and earns the trust of
the company.
THANK YOU