발표일 : 2022 年 11 月 11

(MSA)
Measurement System Analysis

QUALITY ASSURANCE TEAM

ECOCABLE

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 Contents

Contents Subtopics Importance Status

1. History 0 9 100%

2. Definition 0 10 100%

3. MSA Tools 0 9 100%

4. Work flow 0 10 100%

5. Manual 10 10 100%

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 업무 매뉴얼 Revision 계획
◈ : 완료 : 계획 :
Revision

일 정 표
기 본 업 무 요 소 업 무
7월 8월 9월 10 월 11 월 12 월 비 고

1. Define Gage - Control Plan ◈

- Skill matrix
2. Define people
-
◈
Evaluations

- Drawing specs
3. Define samples range
-
◈
Process sheet

4. Choose type of study - Minitab ◈

5 & 6. Create format and collect

data
- Minitab / Excel Format ◈

7 & 8. Perform calculations and

interpret results
- Minitab / Excel Format ◈

9 & 10. Evaluation of MSA and

adjustments.
- AIAG MSA Manual ◈

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 MSA Studies development
MANUAL
Rev. 00

QUALITY ASSURANCE TEAM

Reference document (AIAG MSA Manual Rev. 04 – 2010)

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 - 목 차 -
1. History

2. FLOW

3. Manual

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 1. History

NO HISTORY DATE ELABORO REVISO APROBO

1 New Release 22.11.10 Miguel C Gabriel M

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 2. DEFINITION

MSA (Measurement System Analysis)

Is a method to determine the amount of variation that exists in our process. It identifies variation
between our measurement equipment, personnel (skill level, training, etc.), our measurement
method and finally the variation between the parts or units measured.

It is important in the industry because it would assure that our Measurement system is reliable,
and it can detect the defects (NG) from the normal production.

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 2. MSA TOOLS

MSA

Variation between produced parts, operators,

Variability
measurement tools and methods.

It tells us how our process holds over time. A control method that can
Control Graphs
tell us our capacity long term.

This study shows us the variation of 3 independent groups and the

ANOVA variation when they interact with each other (ex. Operators, gage,
samples).

A study that shows us when there is a tendency in one of our variables

BIAS and will show if equipment needs calibrations, personnel needs
training, our produced parts are in control or not.

This method will tell us if our gage as well as our people are
Gage R&R consistent on their measurements. And it will help us identify
problems in our measurement system when something is out of
control (personnel not trained, gages not calibrated, etc).

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 3. FLOW
5
Start Create Gage R&R study
format

1
Define gage to study 6
10
Capture the information
measured in the format
created Adjust MSA
2
Define people to evaluate
7 No

Perform MSA
calculations
9 Are GGR,
3 variation levels
Define the type of samples to and NDC
be measured
8 acceptable
according to
Interpret results IATF?

4
Considering steps 1-3, choose
the study that comprehends Yes
the best the needs of the
analysis

MSA acceptable

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 4-1. Manual

업 무 내 용 상세내용

1. Define Gage

1.1 - Definition of the

measurement tool to evaluate.
Some ex)
-Pull test
-Micrometer
-Caliper
-Leak test
-Circuit tester

1.2 - Depending on the Gage, the

type of analysis and variables
could change and so the
interpretation of our values.
Gage would also determine the
Variables Attributtes type of values to be collected.
1)Discrete
1. Caliper 1. Pull Tester 2)Continuous
2. Micrometer 2. Leak test
3. Circuit test
4. Lighting test

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 4-2. Manual

업 무 내 용 상세내용

2. Define people

2.1 – People selected can also

vary from one to another. People
involved in the operation of the
same level should be able to get
similar results. While choosing
people with different knowledge
levels in the operations could
also tell us if our MSA can
identify people with little
knowledge in the operation.

L3
L4 People with different level, experience
and relation to the operation will also
L5 help us know if our system can identify
variation between people
L6 (reproductubility)

Operative level

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 4-3. Manual

업 무 내 용 상세내용

3. Define Samples
3.1 – The samples must cover at
least all the range of our
tolerances. And can include parts
out of specs, this is helpful to
assure that our system is able to
detect parts out of spec or
nonconforming parts.

Min Min Min The recommendation is to have

at least 10 samples, measured by
3 people at least 3 times. Giving
a total of at least 90 data
Nom Nom Nom Nom (3*3*10) on most cases.

The 10 samples must vary in

specs. Ex:
-3 samples in the maximum
tolerance
-3 samples in the lower tolerance.
-4 in the nominal.
To assure that the study can
identify the variation between
them.

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 4-4. Manual

업 무 내 용 상세내용

4. Choose the type of study

4.1 – The type of data collected
will determine the type of study
to conduct, specially these two
variables will determine our type
of study:
1)Is the data variables or
attributes?
2)Are the same samples
measured or are the destructive
tests?
This 2 questions and considering
what we want to evaluate. Will
let us know the type of study
needed.

In Minitab you can consult the

different types of studies and the
program, or the website to know
that type of study should be
applied depending on our needs.

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 4-5. Manual

업 무 내 용 상세내용

5. Create Gage R&R Study

In Minitab follow the
1 sequence:
1) Stat menu
2) Quality Tools The Gage format in Minitab will
3)Gage Study help us have a basis in which
4) Create Gage R&R only we have to collect data.
Study worksheet Other formats for Gage R&R can
be found online for Excel.

2 3
Enter:
1)No. of samples
2)No. of people
3)No. of replicates

Worksheet ready to just fill with

the data to collect

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 4-6. Manual

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6. Capture information

Data gathering is important, and

some considerations need to be
taken for our study to be reliable.
1)The people are measuring blind
parts. Meaning they don’t know
what sample is being measured
or its specs.
2)People skills/experience
measuring. This will help us
know if our system Is effective
By reproducing blindly our measurements in several replicates, by several by itself or if training is needed
people. Our system will let us know if reproducibility and repeatability exist at different skill levels.
within our MSA. 3)Gage calibration is important
- Reproducibility: Different operators can perform the same measures with when measuring our data.
the same gage in the same conditions in the same samples.
- Repeatability: Same operator with the same gage in the same conditions
can repeat the same measurements in the same samples in different
replicates.

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 4-7 & 4-8. Manual

업 무 내 용 상세내용

7 & 8. Perform MSA

Variation Calculation and interpret
results
MSA calculations will tell us our
variation in:
1)Gage
2)Operators
3)Samples
Low variation can tell us if our
MSA is in control or adjustments
need to be made.

GRR is the total variation of our

GRR
system:
0% - 10%: Excellent MSA
10% - 30%: Acceptable MSA
30% - 100%: MSA not accepted

NDC is the number of variations

NDC that our system can detect:
AIAG acceptance must be ≥ 5
Since a lower NDC would mean
our system can detect significant
changes.

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 4-9 & 4.10. Manual

업 무 내 용 상세내용

9 & 10. Decision of

acceptance or rejection and
adjustments

Variation In case our MSA does not By accepting the MSA, we

comply with the acceptance
criteria, we must adjust by:
1)Measurement training.
2)Calibration of the gages.
3)Improvement in the gages.
4)Improvement on our part
production process.
5)Etc.
GRR
declare that our MSA consist of:
1)Low variation
2)GRR <30%
3)NDC >5
As AIAG indicates those
acceptance levels for all
automotive industries.

Depending on the criteria and

values that are out of control.

NDC And re-evaluate until values are

acceptable to either clients or the
industry.

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