NPI process for Philips

TPV Company Confidential 2004 1

 The New Product Design Flow Chart (For
Philips)
Start

Philips : Kick-off Meeting

Philips : Product Design

------------------ DVT Phase

Philips: Engineer Sample 3 Sets
Design Verification Test
NG
Philips: Design Review
OK
TPV : EVT Pilot Run ------------------ EVT Phase
Engineering Verification Test(21 days)
Philips RD: Engineer Verification
TPV QE: EVT Test & Review

Philips RD: Design Improvement

NG
TPV: EVT Evaluation Meeting

OK
------------------ SIT Phase
TPV: SIT Pilot Run
System Integrated Test(30 days)
TPV QE: SIT Test To be continued
TPV Company Confidential 2004 2
 Continued

Philips RD: Design & Manufacturing Improvement

NG TPV QA: SIT Evaluation Meeting

OK

TPV: SVT Pilot Run ------------------ SVT Phase

System Verification Test(30days)

TPV QA : OQA Inspection &

QE SVT Test

Philips RD: Design & Manufacturing Improvement

NG
TPV QA: SVT Evaluation Meeting

OK

TPV: MP Start ------------------ MP Phase

Mass Production
Philips RD: Design & Manufacturing Improvement

Reject
TPV QA: OQA Sampling Inspection

Accept

TPV QE : ORT Test Shipment

TPV Company Confidential 2004 3

 Design Evaluation Criterion (for Philips LCD-TV)
No. Category Score EVT SIT SVT
1 Historic review for electronic 20 √ √ √

2 Historic review for mechanical 20 √ √ √

3 FOS( Front of Screen) 100

√ √ √

4
Power reliability 25
4.1
ON/OFF cycling Test (5)
… √ √ √
… …
… … …

5 Environmental Test 40 √

6 Mechanical Test 85
* 6.5 Low Temperature Drop Test (5) √
… … … … … …

7 Hinge Test 30 √ √ √

8 Compatibility Test 40 √ √ √ 　

9 Precision Test 40 √ √

10 Derating Test 40 　 √ 　

11 Audio Test 20 √ √ √

12 ELT Test 20 　 √ √

13 EMC/TCO/(MPRII)/Safety 40 　 √

14 Safety Test 15 √ √ √

15 Open/Short Test 10 √ √

16 High Voltage Layout Check 10 √ √ √

Total available scores( the item marked with"*" was not included) 555 345 475 360

259 404 329

Target scores
75% 85% 94%
TPV Company Confidential 2004
These Items will be confirmed By Philips 4
 Design Evaluation Criterion
Item Phase Criterion Major defect Lead by Improved by

EVT ≥75% ≤3
SIT ≥85% ≤1

Design maturity SVT ≥94% 0 TPV : QE Philips : RD

MTBF
≥50000 N/A
(hours)

EVT ≥75% 0
Design producib
SIT ≥85% 0 TPV:IE/PE/ME Philips: RD
ility
SVT ≥90% 0
EVT ≥75% 0
Design repair
SIT ≥85% 0 Philips: CS Philips: RD
ability
SVT ≥90% 0
EVT ≥80% N/A
Design purchase
SIT N/A N/A TPV : MP Philips :RD
ability
SVT ≥90% 0

These Items will be confirmed By Philips

TPV Company Confidential 2004 5
 TPV NPI Safe Launch System
• E-PROCESS FOR NPI
• WEB INTERFACE –EASY TO USE
• http://qa:8080/sl/a.jsp
• HTTP://61.131.7.235:8080

TPV Company Confidential 2004 6

 Thank You !

TPV Company Confidential 2004 7

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