Advanced Techniques

&
Industries
Mechanical Engineering Department
BSc.14, Production
Lecture #11 V1.0: Powder Metallurgy III
23/3/2014
Powder Metallurgy
1. Introduction to P/M
2. Powders manufacturing
3. Powder Metallurgy processes
a) Mixing
b) Compaction
c) Sintering
d) Hot pressing
e) Supplemental operations
4. Design of P/M parts
5. Special applications
6. Industrial applications
Powder Metallurgy P/M
• Powder Metallurgypressureless
• Continuous • Die
and compaction
alloys
• Powders manufacturing
compaction • Isotactic
• Duplex compaction
and composite
• Sintering
• Preparations of metal • High-energy-rate
materials
• powders
Hot pressing techniques
• Industrial applications
• Characteristicsoperations
• Supplemental of metal • Forgingfilaments
• Tungsten and extrusion
powders techniques
• Filters
• Design of P/M parts • Vibratory compaction
• Powder Metallurgy • Cemented carbide
• Special applications • Continuous compaction
processes • High density penetrators
• Pours components • Slip casting
• Mixing
• High temperature metals • Gravity compaction
• Compaction
Philips Half-Watt Gas-Fill
•• The
The filament consists lamps
Philips Half-Watt of a
single coil announced
were first of tungstenon wire,
19th
the metal having
November been
1913, available in
extracted
ratings from via600
the to
Battersea
3000
process in which tungstic acid
candle power.
• is heated
They in refractory
contained an
crucibles.
atmosphere of pure nitrogen.
•• This results in
the efficacy the be
could pick-up of
as high
K
as2O, SiOa2watt
half  and Al
per2Ocandle
3 impurities,
(25
which influence
lumens per watt). the grain
• structure
During 1914 andthey
improve
became sag
resistance.
available in lower ratings such
as this, down to 100 candles.
W-NS (Tungsten-Non Sag)
• We* dope tungsten with 60 to 65 ppm
potassium and form the material to
create wire products with an elongated
stacked microstructure.
• This microstructure gives the
material excellent high-temperature
properties such as good creep
resistance and dimensional stability.
• Special production steps can be used to
make W-NS more load-resistant than
WVM (Tungsten Vacuum Metallizing).
* www.plansee-group.com , Austria
  Pure tungsten products*
* Xi’an great further enterprise Ltd, China
• Atomic Symbol :   W 
• Atomic Number :   74
• Melting Point    :   3410 DC  
• Density            :   19.3 g/cc
• Quality            :    ASTM B760 and ASTM B761
• Material           :    Pure tungsten,  W: 99.95% min,
• Applications :    High-temperature furnace, glass and crystal
producing, electrode, unclear, Radiation shield, Aerospace and etc. 
• Supply state    :    Sintering, forging, rolling and ground
• Supply shape  :    We supply the pure tungsten product in shape of block,
rod, tube, crucible, plate and foil.
• Porous Tungsten is another useful product. Pure tungsten in 80 - 90% density.
 Pure tungsten products*
* Xi’an great further enterprise Ltd, China

Pure tungsten rods Pure tungsten plate

 Material:   W: 99.95% min Tungsten sputtering target
 Diameter:  2 - 500 mm  Material:  W: 99.95%
 Length:     500 mm maximum  Size:       300 mm x 500 mm maximum
 Pure tungsten products*
* Xi’an great further enterprise Ltd, China

Pure tungsten foil Porous Tungsten rod

 Material: Pure tungsten   Material:  Pure tungsten,  
 Surface:  Cold rolling   Porous:   80 - 90% density.
 Size :     Thickness:1.0 - 0.3 mm    Size:       Dia.6.35 mm
                Width 250 mm max