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X MD Presentation
X MD Presentation
X-Md range
Bob Rigouts
+
effective
pressure
atmospheric
pressure absolute
pressure
vacuum
zero pressure -
(perfect vacuum)
Portable Air GAC 41
Definitions
Product range
X : oil injected
portable Silencing
compressor S : the S means that
the unit is silenced
X A M S 3 6 5 M d
Type of drive :
d : Diesel engine
E : Electric motor
Capacity
Approximate
compressor Engine manufacturer :
capacity in liters M : Mercedes
per second D : KHD Deutz
G : Detroit Diesel
Cu : Cummins
• 6 in Line
• 1500 - 2400 rpm
• 151 kW DIN
• 163 kW SAE
• Turbocharged &
aftercooled
• 6 in V
• 1000 - 1600 rpm
• 206 kW DIN
• 218 kW SAE
• Turbocharged &
aftercooled
Portable Air GAC 41
Md 3: OM 441 LA
• 6 in V
• 1000 - 1800 rpm
• 224 kW DIN
• 236 kW SAE
• Turbocharged &
aftercooled
Portable Air GAC 41
Md 4: OM 442 LA
• 8 in V
• 1000 - 1700 rpm
• 313 kW DIN
• 329 kW SAE
• Turbocharged &
aftercooled
Portable Air GAC 41
Product range
X Md RANGE Md 1 Md 2 Md 3 Md 4
engine type OM 366 LA OM 441 LA OM 441 LA OM 442 LA
6 cyl in line 6 cyl in V 6 cyl in V 8 cyl in V
SAE Power 163 kW 218 kW 236 kW 329 kW
DIN Power 151 kW 206 kW 224 kW 312 kW
max speed 2400 rpm 1600 rpm 1800 rpm 1700 rpm
– 1 normal check
valve
– 1 by-pass valve to
protect LP-
element
Portable Air GAC 41
Air system : Air receiver
• HAS 3 FUNCTIONS
– Air receiver
• evens pulsations
• stabilizes regulating
– Oil separator
– Oil tank
• Only XR
• Depressurizes air receiver
• Closed during operation
• by outlet pressure of
• compressor element
• Opens by air receiver pressure at shut-down
• Connected to oil stop valve
Portable Air GAC 41
Oil system
• Oil tank
• Oil cooler
• Oil filters
• Oil stop valve
• Compressor oil gallery
• Oil separator
• Remove contamination
• 3 filters in parallel :
– low pressure version on XAS, XAMS
for max. 14 bar
– high pressure version on XAHS, XAVS, all XR
for max. 30 bar
• By-pass valve set at 2.5 bar
Portable Air GAC 41
Oil system : Oil stop valve
• Oil separation :
– centrifugal : 85 %
– shield : change of direction : 99 %
– separator element : 3 ppm
• Too high oil level :
– excess of oil is taken out with discharge air
– soaks separator => reduces efficiency
– Md 1 : 1615 5487 01
length = 465 mm
– Md 2, 3, 4 : 1615 6052 02 L
length = 565 mm
+
restrictor : 1615 9643 00
pipe : 1615 9642 00
Portable Air GAC 41
Fuel system
injectors
3/3
1/3
fuel pre feed fine injection
tank filter pump filter pump
2/3
fuel fuel
FUEL FLOW tank cooler
Portable Air GAC 41
Fuel system
(values in bar(e) )
100%
max.
2
speed
min.
regulating
pressure
vacuum receiver
0 0 pressure
• Power supply
• Starting system
• Shut-down system
• Control & indication system
sensor
• New features
– No override button
– F&M indication STD
– Automatic load feature
– Stand by in no load
– Warm-up & Cooldown
– Diagnostics
No override
button
Additional indication :
Wait
Automatic load
Running loaded
Portable Air GAC 41
Electronic instrument panel
during
warmup
after
warmup
• DIAGNOSTICS FUNCTION:
– Switch machine on
– During lamptest press start and load button
• During 20 msec all outputs will be activated
• Shorted or open circuits are checked
• Malfunction will be indicated
• Module goes to off state after 60 min
Portable Air GAC 41
Electronic instrument panel
DURING
hourmeter gauges
LAMPTEST
PUSH
Portable Air GAC 41
Maintenance
flywheelside
crank engine
measure adjust
batteries belts
change air
& oil filters
X Md RANGE Md 1 Md 2 Md 3 Md 4
engine type OM 366 LA OM 441 LA OM 441 LA OM 442 LA
Max. engine speed 2400 - 2500 1600 - 1665 1800 - 1875 1700 - 1775
Min. unloaded speed XAS/XAMS 1500 - 1550 950 - 1000 1000 - 1040 1000 - 1040
Min. unloaded speed XAHS 1600 - 1650 950 - 1000 1000 - 1040 1050 - 1100
Minimum unloaded speed 1800 - 1850 950 - 1000 1000 - 1040 1050 - 1100
XAVS/XRS/XRHS/XRVS
adjustment screw
Portable Air GAC 41
Maintenance : Discharge pipe
CONTACTS
NC=2 NO=4
C= 1
• switch is adjustable
• load prevention switch :
– set at 5 bar
– switched normally open (terminal 1 & 4)
• start prevention switch :
– set at 1.6 bar
– normally closed switch
Portable Air GAC 41
Maintenance : fan belt tension
• Automatic belt
tensioner is fitted
• Check belt tension
regularly and adjust if
necessary
• Keep arrow between
min & max mark
Portable Air GAC 41
Maintenance : Tire pressure
Position of valve
! & spring = critical !
• When valve is fitted
in the wrong way, oil
will be continuously
cooled, creating a lot
of condensate
1615 6439 00
1615 6440 00
XA filter housing
Portable Air GAC 41
Thermostatic valve
1615 6398 00
XR filter housing
Portable Air GAC 41
Trouble Shooting
• Analyse situation :
• Make sure :
• Warning :
– high air filter vacuum
– low fuel level
• Load prevention : overheating protection
• Start prevention : starter motor protection
Wires numbered :1 to 20
Connectors : X1 & X2 X1 X2
X1 X2
Safety switch Name Machine not in operation Machine in operation Contacts Shut down when
Method Status Method Status Pos. Earth Disconnected Shorted
Fuel level warning S37:2 V-meter open V-meter open X2-11 X2-16 no no
Fuel level shut off S37:1 V-meter open V-meter open X1-8 X2-16 no yes
Engine oil pressure S5 -meter open V-meter closed X1-5 X1-6 yes no
Coolant temperature S14 V-meter open V-meter open X2-17 X2-16 no yes
Air filter vacuum S10 V-meter open V-meter open X1-10 X2-16 no no
Coolant level N6 V-meter closed V-meter open N6-5 X2-16 no yes
Compressor temp. S7 -meter closed V-meter closed X1-6 X1-7 yes no
Load prevention S13 V-meter open V-meter closed X2-13 X2-16 no (can't load) no
Start prevention S18 -meter closed V-meter open 1 2 no (can't start) no
suction
injection
Portable Air GAC 41
Insufficient capacity
• Element kits
• Mercedes engine parts
• Pressure gauges : dual reading
• Special torques
• Technical video
OM 366 LA
?
?
Portable Air GAC 41