Professional Documents
Culture Documents
Fsae Cost Report
Fsae Cost Report
Brakes
• The report should include the following:
– A cost summary – this is a breakdown of what each section
of the vehicle sub-totals to and what the entire vehicle’s total
is. It may be helpful at this point to graphic show what portion
of the whole each section or commodity makes up. It is also
important that the numbers reflected in the cost summary are
the same numbers shown in the bill of material for each
Brake
section and the totals agree
– Tabs for each section or commodity of the book – these
System
should have words on them not numbers, again if the judges
have to refer back to the table of contents each time that they
need to find a section of the book, you are making them work
too hard
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Brakes
Engine
Dr
Frame
Inst
Misc
Steering
Susp
Wheels
Section by Section
Brakes
Process Descriptions for Manufactured Parts
Fasteners Used on Brake System
Qty Description Purpose $/Unit Cost
Brake System13 Washers, steel grade 8 used on widget a $ 0.21 $ 2.73
Widget ‘A’
4 Nuts, steel grade 5, hex 1/4 used on widget a $ 0.05 $ 0.20
Part Name: Brake Rotor
6 Nuts, steel grade 5,Quantity
hex 7/16Required: used3 on widgetTotal $ 93.74
a End $Item:0.11 $ 0.66
8 Socket Head cap screws 10-24 used on widget a $ 0.13 $ 1.04
Material Qty
12 Description Volume
Socket Head cap screws 5/16-24 Weight $/Unit
used on widget a Cost$ 0.34 $ 4.08
1 2024 Aluminum 38.4 3.65 $ 0.75 $ 2.74
5 Hex bolts, steel 7/16 used on widget b $ 0.45 $ 2.25
Process Labor Qty 2 Description
Hex bolts, steel 3/8Amount Unit used on widget
Manning $/Unit b Cost$ 0.84 $ 1.68
1 CNC Machine 18 Minutes 1 $ 1.17 $ 21.06 $ -
1 Drill Hole 8 Holes 1 $ 0.35 $ 2.80 $ -
1 Tap Hole 5 Holes 1 $ 0.35 $ 1.75 $ -
0 Assembly to create sub- 0 Minutes 0 $ 0.58 $ -
$ -
component
1 Machining Labor 5 Minutes 1 $ 0.58 $ 2.90 $ -
$ -
Process Labor Sub-Total $ 28.51
$ -
Component Piece Cost $ 31.25 $ -
$ -
Brake
$ -
$ -
(Up to 10 pages
System
Catalog Pages
of detail process
Listing
(with highlighted
and cost ofitems)
fasteners
Brake System – BOM
descriptions per
Used in this commodity section
section or commodity)
Please cross-reference these
Items with the BOM
and/or Process Breakdowns
i dg et
W
‘A’
Draw
ings
, Pri
nt s o
r Gr
aphi
cs
Section by Section
21 5
3
5
7
62
11
3
Cover or Binder with School name and car #
Introduction
Fasteners Page
Brake System
Engine and Drivetrain
Fasteners Used on Brake System
Qty Description Purpose $/Unit Cost
13 Washers, steel grade 8 used on widget a $ 0.21 $ 2.73
4 Nuts, steel grade 5, hex 1/4 used on widget a $ 0.05 $ 0.20
6 Nuts, steel grade 5, hex 7/16 used on widget a $ 0.11 $ 0.66
8 Socket Head cap screws 10-24 used on widget a $ 0.13 $ 1.04
12 Socket Head cap screws 5/16-24 used on widget a $ 0.34 $ 4.08
Engine
2 Hex bolts, steel 3/8 used on widget b $ 0.84 $ 1.68
$ -
$ -
$ -
Misc,
FrameFit&&
Steering
$ -
Brake
Instruments
Suspensions
$ -
$ -
$ -
Wheels
And
$ -
$ -
$ -
&Finish
Wiring
Body
&System
Shocks
Total Fasteners for Brake System $ 12.64