October 30, 2007 SKF Group Slide 0

Dismounting of Bearings

Presented to ELS/CNB Presented by Mihir Kashyap 29/07/2011

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October 30, 2007 SKF Group Slide 2

Dismounting of Bearings Using heat

Heaters for (dis)mounting of cylindrical roller bearings

Adjustable EAZ induction heater:

Non-adjustable EAZ induction heater: Aluminum rings TMBR:

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Fixed induction heaters EAZ series

Quick roll changes with bearing removal in 3 minutes In light section mills and wire rod mills, four-row cylindrical roller bearings are usually used to take up the roll separating forces. The inner rings of these bearings are mounted with an interference fit on the roll necks. Because of the rapid wear, heavy loads and severe contamination the rolls must be frequently replaced. This inevitably involves dismounting the inner rings and remounting them onto new rolls.

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Three minutes are enough Using the EAZ, inner rings are heated evenly while the roll neck remains cold. The ring, together with the induction heater, can be easily withdrawn from the neck. Even with relatively large rings this complete operation takes not more than two to three minutes. The induction heater also serves as a mounting tool. Therefore pushing the ring onto the neck virtually becomes a trouble-free project.

Reduced time to remove bearings Only one person is required Increased production time Available in different voltage versions Bearings can be reused
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Voltage classification Each heater is available in three different voltage versions as follows: LV Low 190 to 230V MV Medium 400 to 480V HV High 500 to 575V Please add the corresponding class as a suffix to the designation when ordering (e.g. EAZ 166 HV).

Control cabinets SS 250A 230V, 50Hz, 250A SS 250B 400V, 50Hz , 250A SS 250C 460V, 60Hz, 250A SS 350A 230V, 50Hz, 350A SS 350B 400V, 50Hz, 350A SS 350C 460V, 60Hz, 350A

A special control cabinet suitable for handling two heaters at the same time is also available. SSD 350A230V, 50Hz, 250A (2x) SSD 350B400V, 50Hz, 250A (2x) SSD 350C460V, 60Hz, 250A (2x)
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Adjustable induction heaters EAZ series

For frequent dismounting of cylindrical roller bearings The adjustable induction heaters EAZ 80/130 and EAZ 130/170 are used for frequent dismounting of cylindrical bearing inner rings. Where inner rings are removed infrequently, aluminium heating rings, TMBR series, are also available. For larger cylindrical inner rings normally found in steel mill applications, SKF can supply special EAZ induction heaters.

Covers most cylindrical bearings 65 to 130 mm (2.5 to 5.1 in) bore

diameter

Wide range of power supplies 1 year warranty Avoids shaft and bearing inner ring damage Fast and reliable bearing removal Up to n6 interference fit

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Ordering details Power supply Current EAZ 80/130A 2 x 230V/50Hz 45 A EAZ 80/130B 2 x 400V/50Hz 25 A EAZ 80/130C 2 x 460V/60Hz 25 A EAZ 80/130D 2 x 415V/50Hz 25 A EAZ 130/170A 2 x 230V/50Hz 60 A EAZ 130/170B 2 x 400V/50Hz 45 A EAZ 130/170D 3 x 230V/50Hz 43 A EAZ 130/170E 3 x 400V/50Hz 32 A EAZ 130/170F 3 x 460V/60Hz 23 A EAZ 130/170G 3 x 420V/60Hz 30 A EAZ 130/170H 3 x 415V/50Hz 30 A

Selection table for bearings NJ-NUP EAZ 80/130 EAZ 130/170 213 220 222 228 313 319 321 324 412 417 419 422 1014 1022 1024 1030 2213 2220 2222 2228 2313 2319 2322 2324 All E-types included.
Selection table for bearings NU EAZ 80/130 213 221 222 228 313 320 321 326 412 418 419 424 1014 1022 2213 2220 2313 2320 All E-types included. 1024 1030 2222 2228 2322 2326 EAZ 130/170

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Technical data EAZ 80/130 Connection Cable Length Dimensions A B C D a b c d Weight 285 mm11.2 in 115 mm4.5 in 555 mm21.8 in 305 ... 360 mm 12.0 ... 14.1 in 134 mm5.3 in 50 mm2.0 in 35 mm1.4 in 80 ... 132 mm 3.1... 5.2 in 28 kg 62 lb 335 mm13.2 in 120 mm4.7 in 630 mm24.8 in 335 ... 380 mm 13.2 ... 15.0 in 180 mm7.1 in 50 mm2.0 in 30 mm1.2 in 130 ... 172 mm 5.1 ... 6.8 in 35 kg 77 lb 5m 16 ft EAZ 130/170 5m 16 ft

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Aluminum heating rings TMBR series

For regular dismounting of cylindrical roller bearings The aluminum heating rings are designed for dismounting inner rings of cylindrical roller bearings. They are available for all bearing sizes of the NU, NJ and NUP series, these are bearings without flanges or with only one flange on the inner ring. The rings are available as standard for the following bearing sizes:

1. 2. 3.

204 to 252, 304 to 340, 406 to 430. Simple and easy-to-use Avoids shaft and bearing inner ring damage

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Thank You
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