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Gear Design Considerations

Dr. Chippa Shriniwas P.

Department of Mechanical Engineering


Vishwakarma Institute of Technology, Pune
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‘The common normal to the tooth profi le at


the point of contact should always pass
through a fixed point, called the pitch point,
in order to obtain a constant velocity ratio’.

It has been found that only involute and


cycloidal curves satisfy the fundamental
law of gearing.
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Hob Cutter

https://www.youtube.com/watch?v=vGPuDHCybx4
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Gear Tooth Wear:


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where, b is the face width


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where,
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For repeated
stress cycles:

For completely
reverser cycles
cycles:
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Contact Stress
Solid mechanics : Mechanics of materials
Theory of elasticity contact stresses.ppt

12/09/22
Contact Stress
 max  k , when p0 is 3.1k

Hydrostatic component of stress at any point cannot contribute to the plastic deformation
of the material at that point.
In non-conformal contacts, contact pressure in excess of the yield value for the material do
not result in plastic deformation.

12/09/22
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Cs is the service factor


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velocity factor Cv developed by Barth
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In the preliminarily design, Peff is equated to the beam strength


and module is determined. Then, refined analysis is performed by
considering the dynamic load.
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For safe design, Beam strength


should be always greater the Peff.

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