An Internship Report on

PELLET PLANT
An Internship Report is submitted
in Partial Fulfillment of the
Requirements of curriculum

Submitted by

Ankit Kumar Nishad

1900540400014
Year: Fourth

To
Ms. Neha Gupta (Program Coordinator)

Department of Mechanical Engineering

Babu Banarasi Das Institute of Technology and Management
Lucknow

Affiliated
to the
Dr. A.P.J. ABDUL KALAM TECHNICAL UNIVERSITY
(Formerly Uttar Pradesh Technical University)
LUCKNOW
December, 2022

1
 Mechanical Engineering Department

Vision
To prepare Mechanical Engineers able to meet the social
challenges with skill and integrity.

Mission
M1: To provide better teaching, learning and research
environment
M2: To prepare mechanical graduates with knowledge and
creativity
M3: To inculcate the integrity, honesty and ethical values
among students

PEOs
PEO 1: To educate the graduates having sound
knowledge in Mechanical Engineering systems.

PEO 2: To prepare mechanical engineers able to fulfill the

current and futuristic demands of industries.

PEO 3: To prepare engineering graduates having life-long learning

habit with honesty and integrity.
PSOs
PSO 1: To impart the knowledge of mechanical equipments and machineries.

PSO 2: To inculcate the research aptitude and problem solving ability among
students.

2
Course Outcomes (COs)

The Course Outcomes (COs) of Mini project /

Internship are: CO1: To observe real life engineering

application and working environment.

CO2: To summarize and communicate learning’s from real

life engineering exposure to technical communication.

3
Program Outcomes (POs)

PO1. Engineering knowledge: Apply the

knowledge of mathematics, science, engineering
fundamentals, and an engineering specialization to the
solution of complex engineering problems.
PO2. Problem analysis: Identify, formulate, review
research literature, and analyze
complex engineering problems reaching substantiated
conclusions using first principles of mathematics, natural
sciences, and engineering sciences.
PO3. Design/development of solutions: Design
solutions for complex engineering problems and design
system components or processes that meet the
specified needs
with appropriate consideration for the public health
and safety, and the cultural, societal, and environmental
considerations.
PO4. Conduct investigations of complex problems:
Use research-based knowledge and research methods
including design of experiments, analysis and
interpretation of
data, and synthesis of the information to provide valid
conclusions.
PO5. Modern tool usage: Create, select, and apply
appropriate techniques, resources, and modern
engineering and IT tools including prediction and
modeling to complex engineering activities with an
understanding of the limitations.
PO6. The engineer and society: Apply reasoning
informed by the contextual knowledge to assess
societal, health, safety, legal and cultural issues
and the consequent responsibilities relevant to the
professional engineering practice.
PO7. Environment and sustainability: Understand
the impact of the professional engineering solutions in
societal and environmental contexts, and demonstrate
the
knowledge of, and need for sustainable development.
PO8. Ethics: Apply ethical principles and commit
to professional ethics and responsibilities and norms
of the engineering practice.
PO9. Individual and team work: Function
effectively as an individual, and as a member or leader
4 and in multidisciplinary settings.
in diverse teams,
PO10. Communication: Communicate effectively on
complex engineering activities
with the engineering community and with society at
 ACKNOWLEDGEMENT

I deeply wish to express our heartfelt gratefulness and

gratitude to the following people who guided and supported us
in every step of my work.

It is our pleasure to offer my sincerest gratitude to Ms.

Neha Gupta, Program Coordinator of Mechanical
Engineering Department, Babu Banarasi Das Institute of
Technology, Lucknow, who has guided and supported us
throughout the Mini Project/ Internship Training with his
patience and knowledge. His guidance, serenity,
commitment, strictness and support helped us to complete this
work.

I would like to express our heartiest gratitude to Dr.

R.N. Yadav, Head of Mechanical Engineering Department,
Babu Banarasi Das Institute of Technology, Lucknow, for
his unconditional support.

I am thankful to the faculty members who have been the part

of my training and presentations, for their valuable
observations and guidance. I take this opportunity to extend
my regards to the instructors who helped me with their
skill and hard work during my training.
Finally, I would like to thank my parents for their blessing and care.
I am also grateful to respected Dr. Shailendra Singh
Chauhan, Director, Babu Banarasi Das Institute of
Technology, Lucknow, for providing us a great academic
ANKIT KUMAR NISHAD
(1900540400014) environment where we can transform our self as asset of the
nation.

5
6
 TABLE OF CONTENTS

Certificate Acknowledgement

CHAPTER 1

1. Introduction
2. Benefits of Summer Internship
3. Importance of Summer Intership

CHAPTER 2
1. Introductio

2. JSW Product

3. JSW Services

4. Scope of this report

CHAPTER 3

• RAW MATERIAL LINKAGES

CHAPTER 4

• SITE AND INFRASTRUCTURE FACILITIES

7
CHAPTER 5

•MAIN PLANT FACILITIES

CHAPTER 6

•WATER FACILITY

1. FUEL GAS FACILITY

2. COMPRESSED AIR FACILITY

3. AIR CONDITIONING AND VENTILATION

SYSTEM

4. PROCESS AND PLANT DEDUSTING

5. CIVIL WORKS

6. BUILDING STRUCTURES

7. ELECTRICAL FACILITY

8. FIRE FIGHTING FACILITY

8
 • LIST OF TABLE

Table 2.1 Chemical analysis of raw

material
Table 2.2
Material balance for production of pellet,(net
Table 2.3
&dry) Quality of pellet
Table 2.4
Expected mechanical and metallurgical properties

of indurated pellets
Table 2.5
Raw material(dry & net),kg/tone of
Table 2.6
pellet Raw material(dry & net)(t/year)
Table 4.1 Salient feature of plant
layout

9
 CHAPTER 1
INRODUCTION
Engineering is amongst the few professions where creativity and
ingenuity matters the most. A successful engineer is therefore a
matter of pride and immense sense of satisfaction for the society.
But at present times the quality of engineers are degrading. Reason being
there had been mushroom growth of engineering colleges in the past
and proper practical exposure is not given. There comes the importance of
industrial training program.

Nobody can deny or ignore the growing demand of industrial

training program day by day. The art of engineering cannot
be learnt by rote learning. Engineering is a practical
professionwhich is based on implementation step by step in a logical
manner. A keen and analytical mind is required if you aspire to
become a successful Engineering professional. The problem with the
colleges and institutions are that they are lagging behind the concepts
and approaches which are being
implemented and adopted in the industry. The course curriculum
is designed in an old fashioned manner which is not of much use since it is
less practical and more theoretical.
The industrial training program gives you a fantastic exposure
with the company’s working environment and style pattern. For the first
time they get to know about the real time software applications,
programming, installation, configuration, testing, SDLC phases and
many more things. In addition they learn about corporate etiquettes,
interpersonal skills and professional outlook. Working on projects,
again is a very important aspect. The things that are taught during
the student life of your Engineering will be implemented while
carrying out the project work.
While cracking an interview the first question that is asked by the
recruiters is about their industrial training and the project they have done
because employers expect the candidates to
The industrial training program helps the students in a much wider
scale as they have ample scope to clear their doubts and make their
fundamentals strong and clear, interact with industry experienced
trainers and lab oriented methodology.

10
Benefits of Summer Internship:-
- Boost up your confidence level
- Make you technically sound and clear your basics Introduce you
- with Project oriented approach
- Makes your CV strong enough to
attract the potential Recruiters
- Training with Placement assistance in reputed companies.
- Guidance from a team of well-qualified, experienced and
professional developers, trainers and technocrats.

IMPORTANCE OF SUMMER INTERNSHIP:-

Generally, an internship consists of an exchange of services
for experience between the student and an organization.
Students can also use an internship to determine if they have
an interest in a particular career, create a network of contacts or
gain school credit. Some interns find permanent, paid
employment with the organizations for which they worked. This
can be a significant benefit to the employer as
experienced interns often need little or no training when they
begin regular employment. Unlike a trainee program,
employment at the completion of an internship is not
guaranteed.

11
 CHAPTER 2

INTRODUCTION
2.1 Background
JSW Group, formerly known as Jindal South West
(JSW), is an Indian business conglomerate diversified in steel, mining, energy,
infrastructure, and software business. JSW was founded by Sajjan Jindal in 1982.

JSW STEEL - COMPANY INFO

Chairman Emeritus : Savitri Devi Jindal

Chairman & Managing Director : Sajjan Jindal

Parent : O.P. Jindal Group

Nominee (KSIIDC) : M.R.Ravi

IND NAME : Steel - Large

HOUSE NAME : JSW GROUP (Sajjan Jindal)

JSW Steel Ltd is a private sector steel producer. JSW Steel has one of the
world's largest single blast furnaces with a capacity of 4.8 MTPA, taking JSW's
overall installed capacity to 23 MTPA.

2.2 JSW Product

JSW Steel is the flagship business of the diversified, US$ 22 billion JSW Group. As
one of India’s leading business houses, JSW Group also has interests
in energy, infrastructure, cement, paints, sports, and venture capital.

12
Fig no. 2.21

Fig no. 2.22

Fig no.2.23

Fig no. 2.24

13
2.3 JSW Services

2.4 Scope of this Report

JSW Steel Limited (JSW), Dolvi Works intends to install one 816 m2 Pellet Plant #2 at

Dolvi, Raigad, Maharashtra near its existing Pellet Plant #1.

Fig no. 2.4

The broad scope of this report is to familiarize the suppliers with the existing
conditions at JSWSL, Dolvi so that their offer is in line with the expectation of JSWSL
from them. The scope includes all facilities from ore receipt to pellet discharge to the
Blast furnaces and specifically,

•From receipt of iron ore fines (pellet grade) on one reversible conveyor at top of Day

bins for wet grinding unit; limestone, dolomite, coke & bentonite by truck at coarse

additive ground storage unit of proposed pellet plant,

•Up to discharge of finished pellets from pellet storage bins onto two numbers Client’s

conveyors coming out from the pellet storage unit,

•Technological Layout,

•Process flow sheet,

•Raw material linkages,

•Raw material requirement,

•Requirement of auxiliary & services facilities like power, water, fuel gas,
14
compressed air etc.,

•Manpower estimate,

•Implementation schedule.

15
16
17