BALL

WARPING
Karl Mayer
BALL WARPING
Ball Warping is an intermediate process for storing
yarn for transport , dyeing or reserve; It does not
produce a beam. the usual form is a cross wound
cheese in which multiple ends are wound at the same
time in a rope/ribbon which contains perhaps 200-350
ends.

INTRODUCTION
 Lease
Creel Blower
Stand
Head

BLOCK DIAGRAM OF BALL

WARPING
 Blower
3kW

M4
Beam
15kw
M1

VFD1
VFD 2 M2
M3 Flattening
Traversing 4kW

BALL WARPING DIAGRAM.

CREEL
 Creel has 44x2 number of posts
 Each post has six combs.
 Each post has a Post Controller.
 Post Controller is used to keep the ends taught and
stop the machine when end is broken.
 Post Controller also removes fluff using pressurized
air.

CREEL
CREEL POST CONTROLLER
BLOWER
 The function of blower is to remove any unnecessary
particles and fluff from the ends.
 It has 1.5 kW air blower

BLOWER
LEASE STAND
 Lease Stand has a comb like structure which is used to align
the ends horizontally.
 Lease Stand has the Main Electrical panel and HMI of the
machine

LEASE STAND
HEAD
 Head is used to prepare warp.
 It wraps rope on warp.
 It has two motors.
 8.5kW for rolling.
 5.5kW for traversing.

HEAD
ELECTRICAL EQUIPMENT
DETAILS
 PLC Power Supply

PANEL
 VFD 2
VFD 1

PANEL
  PLCs.
 Inverters.
 Motors.
 HMIs.
 Power Supplies.
 Sensors and Transmitters.

ELECTRICAL EQUIPMENT
DETAILS
Used to control run time
operation of the machine.
Control VFDs and feedback
operation of all transmitters.

PLC
 OMRON
 SYSMAC CP1H
 Drawing number : A0604.

PLC DETAILS
POWER SUPPLY
 Weid muller connect power Pro max.
 Input : 400-500V 0.4-0.5A, 50/60Hz.
 Output : 24V, 10A.
 Drawing Number : T0302.

POWER SUPPLY DETAILS.

 This machine has two inverters.
 One inverter for beam motor and second for
traversing motor.

INVERTERS
INVERTER FOR TRAVERING
 OMROM V1000.
 Model : CIMR-VC4A001BAA.
 MAX APPLIMOTOR : 5.5 kW/4.0 kW.
 Input : AC3PH 380-480 V 50/60 Hz
 Output : AC3PH 0-480V, 0-400 Hz 11.1A/9.2A
 Mass : 2.4kg
 Drawing Number : T2304 (21.9).

INVERTER DETAILS
INVERTER FOR BEAM MOTOR.
 YASKAWA V1000
 Power 18.5 kW.
 Input voltage 400 3 phase.
 Drawing Number : T2204. (21.2).

INVERTER DETAILS
 Power : 15 kW.
 RPM : 1460.
 Power Factor : 0.85.
 Driven by VFD T2204.

MOTOR FOR BEAM (M1)

 Power : 4 kW.
 RPM : 1430.
 Power Factor : 0.83.
 Driven by VFD: T2304.

MOTOR FOR TRAVERSING (M2)

 DOL Motor.
 400V 50 Hz
 3 kW.

MOTOR FOR BLOWER SUCTION

(M4).